Post by Wageningen Food & Biobased Research

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๐ŸŒพ๐ŸŒก๏ธ Together with the milling and baking industry, we have explored three thermal processing technologies to decontaminate wheat flour and grains while maintaining baking performance. Let's dive into the SAFFYRE project! ๐—ง๐—ต๐—ฟ๐—ฒ๐—ฒ ๐˜๐—ฒ๐—ฐ๐—ต๐—ป๐—ผ๐—น๐—ผ๐—ด๐—ถ๐—ฒ๐˜€ Our researchers evaluated three thermal processing technologies: 1. Vacuum steam 2. Microwave 3. Radio frequency ๐—›๐—ฒ๐—ฎ๐˜ ๐—น๐—ผ๐—ฎ๐—ฑ We used a unifying concept: heat load. A metric derived from temperatureโ€“time profiles that enables direct comparison across different technologies. This allows processors to focus on finding the sweet spot between safety and functionality. ๐—ฃ๐—ฟ๐—ฎ๐—ฐ๐˜๐—ถ๐—ฐ๐—ฎ๐—น ๐—ถ๐—บ๐—ฝ๐—น๐—ถ๐—ฐ๐—ฎ๐˜๐—ถ๐—ผ๐—ป๐˜€ The findings from this project have several important implications for food manufacturers, millers, and ingredient suppliers: โ€ข Heat load provides a powerful tool for process design and validation, enabling cross-technology comparison and optimisation โ€ข A target heat load window can guide industrial processes to balance safety and quality โ€ข Vacuum steam is currently the most effective and reliable technology for flour decontamination โ€ข Low-temperature processing strategies are viable and advantageous, reducing quality loss while maintaining safety โ€ข Flour treatment may be more efficient than grain treatment, particularly when aiming for high microbial reduction Ultimately, this study shows that microbial safety and product quality do not have to be competing objectives. Especially when mild processing conditions and the right operational window are identified. โžก๏ธ Want to dive further into the results? Read this article by our experts Stefano Renzetti, Joanne Siccama, Rian Timmermans and Masja Nierop in Vakblad Voedingsindustrie - Dutch food industry: https://lnkd.in/dxvDXWVc

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