Post by K. Walter - Plating and Processes
2,118 followers
Ensuring Perfection from the Start: Copper Surface Scanning with Q-trac Precision in Every Detail The Copper Surface Scan feature of Q-trac takes quality control to the next level. Using intelligent algorithms, it automatically detects and evaluates imperfections on the copper surface, ensuring that only production-relevant defects are flagged. This minimizes false detections and guarantees that no defective cylinders progress further in the process. How It Works: ➡️ Automated surface scanning with intelligent algorithms to detect and evaluate defects on the copper surface ➡️ The Q-trac camera system detects imperfections as small as 20µ and does not require an operator on the machine or in the AutoCON Line. ➡️ Q-trac's intelligent algorithms qualify imperfections into the Q-trac Map, where the operator digitally decides whether to reject or proceed. ➡️ All results reported to CYON in real time The Results Speak for Themselves: ➡️ 100 -130 € cost saving per cylinder remake ➡️ 50% reduction in remakes ➡️ Less manual labor due to fully automated measurements ➡️ 100% digital workflow, powered by real-time data With Q-trac, you don’t just detect defects — you prevent downstream problems before they occur. The result? Cost savings, efficiency, and operational confidence. #KWalterExplains #QualityControl #CostReduction #GravureCylinderProduction ********************** Q-trac serie: 1. Q-trac Circumference Check – Precision that counts. ✔️ ➡️ https://lnkd.in/dSSQ8VmT 2. Q-trac Engravability Measurement – Perfect engraving & ink transfer. ✔️ ➡️ https://lnkd.in/dtt2spd8 3. Q-trac Copper Roughness Measurement – Optimal surface quality. ✔️ ➡️ https://lnkd.in/dvGeDh33 4. Q-trac Copper Surface Scan – Defect detection before problems arise. ✔️ 5. Q-trac Self-Calibration Options – Always precise, always reliable. 6. Q-trac Integration into CYON – Seamless data networking for real-time insights. 7. Hands-on Examples & Customer Cases – Real-world applications and success stories. 8. Q-trac New Scan Feature Release – Stay tuned for a groundbreaking innovation