Post by aixprocess GmbH

𝗘𝗹𝗲𝗰𝘁𝗿𝗶𝗳𝘆𝗶𝗻𝗴 𝘁𝗵𝗲 𝗳𝘂𝗿𝗻𝗮𝗰𝗲 𝗳𝗹𝗮𝗺𝗲 𝗶𝘀 𝗵𝗲𝗮𝘃𝘆 𝗶𝗻𝗱𝘂𝘀𝘁𝗿𝘆'𝘀 𝗻𝗲𝘅𝘁 𝗯𝗶𝗴 𝗱𝗲𝗰𝗮𝗿𝗯𝗼𝗻𝗶𝘀𝗮𝘁𝗶𝗼𝗻 𝗼𝗽𝗽𝗼𝗿𝘁𝘂𝗻𝗶𝘁𝘆 ⚡ Plasma in its different forms appears to be an attractive way to decarbonise process-intensive industries where high temperature levels and heat transfer densities are required. Cement and glass move towards process heat without combustion CO2, aluminium and steel melting can gain tighter temperature control, and waste-to-chemicals plants can lift syngas quality and carbon conversion. Each case points to the same gain: high-grade heat decoupled from fossil fuel. The case only gets stronger as fuel costs and carbon prices climb whereas electricity costs especially from renewable sources tend to fall. What holds plasma back is not the physical concept, it is the limitation of a single plasma torch thermal power to something like 1 MW and the absence of large scale references. Few of these systems run at industrial scale today, so operators face real uncertainty on burner design, scale-up and process integration. These unknowns can be approached before a single torch is installed. Modelling how the 'fuel switch' to plasma behaves inside a specific furnace with a cluster of established and well-controllable 750 kW plasma burners, keeping the heat transfer profile into the product constant at the same time, turns those risks into number - the kind of feasibility and de-risking work aixprocess has been doing in industrial furnaces for years. If you are weighing electrified heat for a high-temperature process, let's discuss the path forward! #PlasmaCombustion #PlasmaAssistedCombustion #Decarbonisation #ProcessEngineering #IndustrialFurnaces #NetZero #Electrification #CementIndustry #SteelIndustry #GlassIndustry #Aluminium #CFD #aixprocess #modeling