United Kingdom
A highly skilled multilingual mechanical design engineer with a proven record of product design, development, industrialisation and people management skills within plastics industry, industrial automation and energy sector.
In this role, I took on the following tasks: · Driving the development and deployment of high-precision automated assembly line for core components and sub-assemblies for optical circuit switches · Improving manufacturing processes and controls to deliver improved capacity, scalability and yields · Implementation of company’s operations strategy, including quality, volume scalability and cost reductions · Interfacing with key suppliers and partners as well as other engineers and managers within Huber+Suhner · Ensuring timely delivery of high-quality products to customer
Aldebrand offers CAD design services for special purpose machinery and assembly automation of plastic and electronic components: Hella, Endress+Hauser, ABB • Developed an industrial automation line for the automatic picking, transporting and sorting of large washing machine components from a high-performance injection moulding machines using existing Kuka robots and an overhead con-veyor system • Designed and further developed assembly jigs and test fix-tures for the calibration of E4 boards (PCB) with connect-ors, including conductive workpiece holders (POM-ESD), push rod clamps, hydraulic clamping cylinders and micro-switches • Designed and engineered semi-automatic test station for testing of ECU module housing with circuit boards and con-nectors • Developed and modelled 3D Solidworks assemblies of a conveyor line for the packaging of television sets and cre-ated complete production documentation for the suppliers (2D drawings, DXF, DWG, parts lists) • Modernized the design of existing welding station with hy-draulic drives by implementing ABB SCARA robots and flexible feeding systems ASYCUBE (Smart Vision System, Smart Hopper, 3-axis vibratory feeder) • Developed an automated tray handling machine for the picking, sorting and further assembly of automotive lamp batches using pneumatic cylinders, linear drives with step-per motors, optical blue light sensors and YXCR Cartesian robots (Festo and Sensopart)
Saacke develops and manufactures oil, gas and combi burners and industrial combustion systems for industrial thermal processes and offshore plants • Led teams of CAD designers in the creation of multilingual technical manufacturing documentation for an international product modernization project of a full range of oil, gas and combi burners • Led online and on-site meetings on the creation of new class and product structures for a systematic and economic management in DBWorks and SAP ERP • Created innovative design concepts for the assembly of oil and gas burners and led feasibility studies internally and externally with process engineers, suppliers and assembly plant • Developed parameterized 3D models for complete product range of oil, gas and combi burners to achieve fast quotation preparation for the customer
In this role, I took on the following tasks: · Led teams of CAD designers in the creation of multilingual technical manufacturing documentation for an international product modernization and production relocation project of a full range of industrial burners · co-led online and on-site meetings on the creation of new class and product structures for a systematic and economic management in DBWorks and SAP ERP · created innovative design concepts for the assembly of oil and gas burners and led feasibility studies internally and externally with process engineers, suppliers and assembly plant · Developed parameterized 3D models for complete product range of oil, gas and combi burners to achieve fast quotation preparation for the customer
Demaax develops and delivers mechanical systems and automation solutions for European clients from Scientific Instrumentation, Special Purpose Machinery, White Goods and Plastic Components Assembly Automation sector. • Created 2D concepts and 3D models of tools and machines for welding of injection moulded and metal housings with electronic components, PCB boards, connectors, sheet metal parts and chrome parts • Developed semi-automatic and automated systems and machines for the assembly and testing of electronic and plastic-based components of vehicle interiors and exteriors (ambient lighting, dashboards, doors, air sensors, steering wheels, centre consoles) • Developed high-precision mechanical components and as-semblies for customer-specific opto-mechanical imaging systems (focusing, control of illumination and sample movement) • Selected and managed external suppliers of mechanical components and devices, negotiated prices, placed orders and authorized payments, supported the continuity and quality of external relationships through site visits • Performed design and efficiency testing (DFT, DFM), FEM analysis, and flow simulations, optimized product perfor-mance and manufacturing costs
Prior designs and manufactures systems for precision motion control and microscope automation. • Developed and designed robotized sample handling and loading system of well plates for autonomous operation and use of intelligent scanning technology ProScan III with automated mi-croscope stages • Designed and created prototypes and conducted verification tests prior to mass production of ECUs, joysticks, housings and motorized microscope stages • Provided remote technical support to sales representatives in Germany, and held product presentations for customers during on-site visits (Power Point) • Supplied new and improved existing 3D designs for microscope automation for international customers (Zeiss, Nikon)