Valerio Cusmai

Plant Manager | MBA | JFG Composites | HMLV Production | Lean Manufacturing | Six Sigma | ERP | Operational Excellence

Lublin, Lubelskie, Poland

About

Plant Manager | MBA | HMLV Manufacturing | Six Sigma Black Belt | ERP Odoo Expert With over 10 years of experience spanning the automotive, aerospace, and home appliance industries, I now combine this hands-on expertise with a recently acquired Master of Business Administration (MBA) from the John Paul II Catholic University of Lublin (KUL). I currently excel in composite manufacturing within High-Mix, Low-Volume (HMLV) production systems, leveraging my strengthened capabilities in corporate strategy, leadership, and administration to drive results. My core focus is on process optimization, leading multicultural teams, and implementing innovative solutions to boost efficiency and profitability. I'm proud to have increased company revenue through operational optimization, reduced lead times by 25%, and successfully managed multidisciplinary teams to meet stringent quality and safety standards. My mission is to drive positive change in manufacturing by integrating efficiency, innovation, and sustainability. I'm a strong advocate for collaborative leadership, empowering teams and fostering environments that champion growth. I'm particularly enthusiastic about applying my enhanced strategic vision to guide growth in dynamic environments. Specialized in Lean Manufacturing & Six Sigma Black Belt for advanced process improvement, an ERP Odoo Expert in digital transformation, and proficient in Italian, Polish, and English with deep market knowledge. I'm always open to connecting on process optimization, Six Sigma, ERP Odoo, and operational management!

Experience

  • Plant Manager at JFG Composites
    Sep 2022 - Present · 3 yrs 10 mos

    Production operations management, including process optimization, cost control, quality assurance and compliance, as well as team management and maintenance. Strategic planning skills, data analysis, implementation of Lean and Six Sigma methods and knowledge of ERP systems. Leadership, results orientation, change management skills and effective communication in a multicultural environment.

  • Plant Manager at Acustica Industriale Poland sp. z o.o.
    Jul 2017 - Feb 2022 · 4 yrs 8 mos

    Successfully built a plant in Poland from scratch, overseeing construction, machinery installation, and production startup using the LMHV system. Implemented Odoo ERP to optimize operations and led a multicultural team to create a sustainable, efficient manufacturing site.

  • Fleet Maintenance Manager at Bertani Poland Sp. z. o. o.
    Jan 2015 - Jul 2017 · 2 yrs 7 mos

    Managing the maintenance of a fleet of 60+ trucks, ensuring operational efficiency and safety.Implementing preventive maintenance programs to minimize downtime and reduce costs.Coordinating repairs, spare parts inventory, and vendor negotiations.Leading a team of technicians, providing training and ensuring high-quality standards.Monitoring fleet performance through data analysis and KPIs, identifying areas for improvement.Ensuring compliance with safety regulations and industry standards.

  • Compliance Officer at Fondazione Enasarco
    Nov 2010 - May 2013 · 2 yrs 7 mos

  • Independent Entrepreneur at Lessico
    Sep 2004 - Oct 2010 · 6 yrs 2 mos