Lynnwood, Washington, United States
-Lead integration of complex engineering and production system requirements into a new production system -Developed Quality metrics and charts for leadership -Performed analysis for quality defects caused by automation -Lead design reviews to ensure quality attributes were considered or incorporated into product and equipment designs -Led implementation of statistical process control into large scale production system -Developed various Boeing and Supplier verification D-Documents -Performed pre-production testing and Design of Experiments -Developed verification techniques and plans with suppliers -Development and implemenation of fuselage determinant assembly -Tested and implement various measurement and metrology equipment -Quality Focal for FAA
-Developed strong understanding of the 777 Aircraft build process and production -Actively engaged with shop floor managers and crews on a daily bases. Work consisted of improvement projects with focus on quality, safety/ergonomics, recovery and cost savings. -Lead and participated in lean workshops to simulate new production methods -Utilized CAD tools to establish critical paths and manufacturing schedule -Conducted Root cause analysis -Conducted time studies and analyzed data for creating schedules for production as well as identifying process improvements -Mitigated emergent events and risks in a production environment to minimize impacts on manufacturing -Establish planned activities to maintain production system performance -Worked with other engineers in executing lean activities and improvements -Notable Projects: *AFDE Machine: Gathered historical data of current AFDE machine breakdowns and impacts. Reviewed design specifications from mTorres vendor and Electroimpact and worked with team to select best product. Assisted in developing implementation strategy for new AFDE machine. *41 Section tunnel frame mismatches: Multiple observations of 41 section load process. Measured, recorded, and analyzed mismatch frame data. Determined suspect frames and worked with quality team to make improvement recommendations. Utilized QAR system to gather historical data to document improvements. *Halosensor drilling system: Investigated drilling operations and locations with high non-conformance hole quantities. Utilized QAR and OWI to quantify hole defect data for FWD/Mids body structures. Worked with Westcoast Industries vendor to detemine feasibility of drilling tool in suspected locations. Benchmarked 777 Wings and 747 Nanosensor. Developed business case to support investment.