Tomasz Dabrowski

Senior Engineering Lead | HVAC & Thermal Management | Battery Structural Integration | Functional Safety FMEA

Warsaw Metropolitan Area

About

Technical leader with 12+ years of experience in electrified propulsion and high-voltage systems. Specialist in thermal management (HVAC/Cooling) and structural design for battery systems, supplier management, testing and validation. Having led teams of 10+ engineers, I bridge the gap between complex mechanical engineering and strategic project delivery. Currently focusing on the global transition to sustainable energy and BESS solutions. Building competences in functional safety FMEA ISO 26262.

Experience

  • Senior Mechanical Engineer | Reliability, Risk & FMEA Lead at Amazon
    Mar 2026 - Present · 5 mos

    Via NG- Engineering. Led end-to-end FMEA processes (DFMEA/PFMEA) for system/component Identified and mitigated high-risk failure modes in complex systems Collaborated cross-functionally (design, manufacturing, quality) Improved product reliability and reduced risk exposure FAT leading

  • Engineering Team Leader at Full-time
    Aug 2024 - Jan 2026 · 1 yr 6 mos

    Via NG- Engineering. Led a team of engineers responsible for technical solutions and documentation delivery in a medium-large scale electric bus project, covering battery cooling, driveline cooling, HVAC system for passengers and driver's area.

  • System Engineer HVAC at Volvo Buses
    Sep 2022 - Jul 2024 · 1 yr 11 mos

    Via Comatec. Designed HVAC systems for high-voltage commercial vehicles, including system-level steering principles via CAN architecture using FBD software and CAD development. Set requirements from stakeholders, prepared customer adaptations, and coordinated cross-functional teams in various projects. Conducted testing and validation across all product life cycle phases, improving thermal efficiency and reducing auxiliary energy demands.

  • Group Design Leader Battery Structural HW at Volvo Cars
    Jun 2020 - Nov 2022 · 2 yrs 6 mos

    Via Expleo Nordic AB. Led the design and validation of battery structure parts for the SPA2 and SPA3 electric vehicle platforms for Volvo Cars and Polestar. Managed a team of engineers, ensuring effective collaboration with suppliers and cross-functional departments. Conducted multiple simulation loops and design improvements, meeting safety requirements and adhering to the VPDS project timeline. Utilized tools such as KDP, Team Center, and Catia V5 to enhance design efficiency and accuracy. Specialized in precise laser welding cell to cell for SPA3 platform, new Volvo EX60.

  • Engineering Task Leader HVAC at Volvo Trucks Sverige
    Jun 2019 - Apr 2020 · 11 mos

    Via Expleo Nordic AB. Developed climate and battery cooling systems for full electric trucks, coordinating cross-functional teams from manufacturing, purchasing, aftermarket, logistics, and R&D.