Thanh Cao

Manufacturing Engineering Manager | Lean Six Sigma Black Belt | Smart Factory & Digitalization

Biên Hòa, Dong Nai, Vietnam

About

Experience

  • Techtronic Industries - TTI (On-site)
    • Manufacturing Engineering Manager
      Nov 2024 - Present · 1 yr 9 mos

      Manufacturing Process Management: Lead and optimize processes to enhance efficiency and quality. New Product Introduction (NPI): Oversee new process development, machine implementation, and production line setup, ensuring smooth transitions to mass production. Continuous Improvement: Drive Lean Six Sigma, Poka-Yoke, FMEA, and DoE initiatives to optimize processes and minimize waste. Project Management: Ensure project milestones, budget control, and quality objectives are met for new product launches and process improvements. Global Collaboration: Work with international teams in the US and CN to align production strategies. Cost Reduction & Efficiency: Implement strategies to reduce manufacturing costs, improve productivity, and enhance operational efficiency. Problem-Solving & Risk Management: Apply 5 Whys, 8D, KT Analysis, Shainin, and FTA methodologies for troubleshooting and process stability. Team Development: Provide technical training, mentorship, and leadership to enhance engineering team capabilities.

    • Assistant Engineering Manager
      Sep 2019 - Present · 6 yrs 11 mos

      Ensure project milestones meet schedule, budget, and quality goals. Plan resources, budget, and align stakeholders for project success. Monitor project progress, manage risks, and drive continuous improvement. Lead digitalization initiatives and advanced system solutions. Develop, coach, and maintain a high-performing team with strong succession planning. Ensure efficient product transfer between sites and collaboration with equipment manufacturers. Conduct root cause analysis and implement corrective actions. Prepare and present monthly performance reports with improvement insights. Manage department budget and resources effectively.

  • Lean Champion at Spartronics
    Feb 2024 - Feb 2025 · 1 yr 1 mo

    Develop and manage KPIs to drive performance. Lead continuous improvement across products, systems, and operations. Collaborate with senior management to execute business transformation strategies. Implement cultural change to enhance organizational efficiency. Drive and support business improvement initiatives aligned with best practices. Monitor project progress, risks, budgets, and key milestones. Ensure budget and forecast targets are met. Engage stakeholders to align with Lean strategy.

  • Process Engineer at Bosch
    Sep 2011 - Jun 2019 · 7 yrs 10 mos

    Manage Mold & Fine Blanking (High-Precision Metal Press) manufacturing processes. Develop and optimize processes, machines, and production lines, ensuring smooth implementation. Oversee machine, mold layout, and equipment acquisition with justification. Maintain mold accuracy of ±0.002 mm using grinding and CNC milling machines. Apply Lean Six Sigma, Poka-Yoke, FMEA, DoE, and 3D CAD for process control. Lead projects to enhance efficiency, quality, and cost reduction. Manage technical budgets and oversee project transitions to mass production. Solve problems using 5 Whys, KT Analysis, 8D, Shainin, FTA, and 7 QC tools. Handle Engineering Change Requests (ECR) and 4M Change Management. Collaborate with global teams in the Netherlands and Germany. Conduct technical training for process improvements.