Steven Farra

Mechanical Engineer | Product Designer | Finite Element Analysis | Computational Fluid Dynamics | GD&T

Madison, Wisconsin, United States

About

I am a mechanical engineering professional focusing on mechanical design in both product development and prototype environments. I am detail oriented with strong skills in problem solving, communication, and project management. I have a special interest in finite element analysis (FEA) and computational fluid dynamics (CFD) software. I am proficient in the use of a variety of 3D solid modeling softwares for design, detail, and validation of mechanical systems. My background as a designer and engineer give me the ability to interact with a wide variety of professionals from a perspective that is truly unique. I love new challenges and am always looking for the next opportunity to learn something new.

Experience

  • Senior Engineer at Elephas
    Mar 2025 - Present · 1 yr 4 mos

  • Mechanical Engineer III at Sierra Space
    Feb 2023 - Feb 2025 · 2 yrs 1 mo

    Developed components and systems to provide thermal management for space vehicles and ISS payloads. Interfaced with other design teams and disciplines, prototyped and tested, communicated with suppliers and procurement, and participated in and lead technical reviews (design, test readiness, manufacturing readiness). Additional responsibilities included supporting internal manufacturing, test, and verification teams. - Concepted, analyzed, and lead through preliminary design review (PDR) stage a radiator panel capable of rejecting waste heat from a vehicle to deep space. - Quantified consumables (gaseous and liquid) required to support vehicle hot fire test and fill for launch.

  • Senior Designer at Aprilaire
    Mar 2021 - Feb 2023 · 2 yrs

    Developed design concepts that address durability, reliability, conformance to standards, performance, and manufacturability as part of a cross-functional team. Performed FEA simulations on key components. Maintained design documentation including PCOs, drawings, BOMs, and tolerance stack-ups. - Using CFD software, vetted, optimized, prototyped, tested, and verified technology previously unknown to company in under 2 weeks. Patent application is pending. - Employed TRIZ techniques to combine components creating economical designs while maintaining robustness. - Created and maintained calculation tools for simple engineering calculations and tolerance stack-ups.

  • Design Engineer II at Stoughton Trailers, LLC
    Sep 2020 - Mar 2021 · 7 mos

    Provided design support in the release of new customer orders by working closely with sales, R&D, designers, draftspersons, and manufacturing. Implemented continuous improvement in design to reduce cost and improve functionality. Advanced efficiencies using latest SolidWorks tools. - Coordinated with sales, R&D, manufacturing engineering, and plant management to update and migrate into PDM production prints for a dolly that has not been produced since 2015.

  • Fiskars Group (4 yrs)
    • Senior Design Engineer
      Oct 2017 - Apr 2020 · 2 yrs 7 mos

      - With limited supervision, design products that meet the objective of the project proposal using conceptual design and 3D CAD modeling. - Perform design validation testing of prototypes and off-tool samples, and define design modifications to guarantee compliance with technical specifications and Marketing performance requirements. - Develop documentation that defines the performance requirements for the product and product acceptance criteria to ensure an acceptable level of quality in the product. - Translate observations from field research, ethnography and focus groups into concept sketches and drawings. - Analyze competing & related products and technologies. - Support operations group in identifying cost reduction opportunities and make drawing revisions as required. - Support marketing and sales with proof of concept prototypes and production quality prototypes for customer sales presentations. - Mentor Design Engineers and Associate Design Engineers to help them grow and succeed.

    • Design Engineer
      May 2016 - Oct 2017 · 1 yr 6 mos

      - Design products that meet the objective of the project proposal using conceptual design and 3D CAD modeling. - Perform design validation testing of prototypes and off-tool samples, and define design modifications to guarantee compliance with technical specifications and Marketing performance requirements. - Develop documentation that defines the performance requirements for the product and product acceptance criteria to ensure an acceptable level of quality in the product. - Translate observations from field research, ethnography and focus groups into concept sketches and drawings. - Analyze competing & related products and technologies. - Support operations group in identifying cost reduction opportunities and make required changes to the technical specification package. - Support marketing and sales with proof of concept prototypes and production quality prototypes for customer sales presentations.