Stefan Puljanowski

Sr. Lead Mechanical Engineer at ASML

Cracow, Małopolskie, Poland

About

Lead Mechanical Engineer with 10+ years of experience in R&D within word leading high-tech machine-building industry. Skilled in Teamcenter, 3D modeling NX, Design for Assembly (DFA), Design for Manufacturing (DFM), Mychange. Knowledge of Failure Mode and Effect Analysis (FMEA) and Safety Risk Assessment (SRA), SAP, Jira. Strong understating of engineering fundamentals combined with ability to identify and apply innovative solutions to solve problems. Effective leader with good communication and time management skills.

Experience

  • ASML via ACE Inegnieurs & Adviesbureau (Full-time · 14 yrs 10 mos)
    • Lead Mechanical Engineer
      Oct 2018 - Present · 7 yrs 9 mos

      ASML makes machines that make chips, using state-of-the-art technologies, at the edge of what is technically possible. Areas of responsibility • Planning technical work and providing technical leadership to team members (2-3 people) – estimation of man hours required to complete tasks, writing Jira stories and defining team dependencies, breaking tasks into sprints, participating in weekly stand-up meetings to discuss work progress (SAFe framework) • Writing Engineering Perform Specification (EPS) documents for tools. • Tooling design validation • Ensuring high quality of technical documentation: reviewing 3D designs, Technical Product Documentations (TPD), Non TPD; Primary Design Reviews (PDR), Critical Design Reviews (CDR), Test Perform Specification (TPS), Test Analysis Report (TAR), Engineering Design Specification (EDS) doc. • Ensuring proper information flow between all supporting areas IE, ME, SQE, H&T and tooling competence department to meet agreed milestones. • Finalizing R&D phase to approved production phase. • Working with different types of materials Stainless steels, Aluminum, Titanium, Stavax, Polyether ether ketone (PEEK), Polyoxymethylene (POM), • Working with different manufacturing types: milling, mashing, sheet metal bending machines, Electrical Discharge Machining (EDM), 3D Printing techniques including printed titanium • Creating Change Request (CR) and Change Notice (CN) and DIA BOM in Mychange tool • Defining release packages • Reviewing tooling Engineering Change Notice • Attending Change Control Board meetings to discuss progress of design changes

    • Senior Mechanical Design Engineer
      Sep 2014 - Oct 2018 · 4 yrs 2 mos

      Areas of responsibility • Mechanical design of entire modules within available space volume and in line with a set of requirements: handling, tolerance budget, manufacturability, costs, budget, lead time, cleanliness grade for clean room environment • Cooperation with Team Leads, Team Members, Architects, FEM specialists, Engineers and Suppliers • Preparation of PDR and CDR presentation for design reviews with all required stakeholders • TPD and non-TPD documents creation (Test Performance Specification, Test Analysis Report, etc.) • Design calculations according to ASML standards (static, dynamic based specified acceleration, deformation, damping, bolt connection, welding calculation etc.) • Achieving short and long term project goals through effective planning and time management

    • Mechanical Design Engineer
      Sep 2011 - Sep 2014 · 3 yrs 1 mo

      Key projects 03.2017 – 09.2018 – ASML Environmental Control and Infrastructure Department WSIM - Water Supply Source Manifold Project • Improved design of WSIM within specification and available space volume within a short lead time • Hardware was manufactured in China and delivered to ASML on time 07.2015 – 02.2017 - ASML Manufacturing and Service Tooling Group Pellicle project – Project taken over from Philips Innovations Systems • Recognised by a project architect for my design work and calculations • Improved design of BOX assembly, reducing the time and cost needed to manufacture and deliver the project • Performed good tolerance train calculations - several complex parts were fitted together without any issues 10.2014 – 06.2015 – ASML DE MA&I M Mcons Large Frames Department • Designed new tools for collector cooling installation made from glass tubes • Performed accurate and timely calculations of welds connections within the project 12.2012 – 09.2014 - ASML Manufacturing and Service Tooling Group • NTX3 Wafer Stage transport locking tool design to transport modules • Followed WoW V-model through all design stages • Calculated of all weld connections within the project • Performed high accuracy of design calculations (about ±10% compared to FEM results) • Deflection calculations of complex load situation by means of superposition method • No-play leaf spring elements design 09.2011 – 11.2012 – ASML Pre-install and cabin Equipment Group • Designed seven different jigs that were determining the dummy position of the machine and provided input to fab facility connections. • Designed connection of NXE 3300 and 3100 machines with fab-facility • Designed hose connection for different fluids and gases operating in extreme conditions

  • CNC programer, constructor at Lip Engineering Pty Ltd
    Feb 2008 - Jun 2011 · 3 yrs 5 mos

    Programing CNC maschine like lathes and milling maschines. Abilyty to use manual lathes and milling maschines. Setuping tooling for right operation process to shorten the time of manufacturing. Creating composition and operation drawings. Designing and bulting maschinery. Particulary rubber grinding maschine and clay crusher. Designig the steel constructions. Supervising project on a construction side.Practical knowledge of welding process.

  • Constructor at ES-SYSTEM Wilkasy
    Feb 2006 - Feb 2008 · 2 yrs 1 mo

    Constructing prototypes of lighting units. Designing gallery lighting units in AutoCad enviroment. Designing parts which are made in plastic. Cooporate with punch and mold designers also with product technologist and logistic department. Doing review of my projects and giving instruction directly to workers assembley line.

  • Assistant at service operations division at YearRoundPool
    Jul 2005 - Aug 2005 · 2 mos

    I have received training in pool spa electronic control systems, pumps, motors, heaters, filtration systems, hydraulic pool covers and chemical control.

  • apprenticeship at JOCZ
    Jul 2004 - Aug 2004 · 2 mos