Kendal, England, United Kingdom
A Dairy Technologist working in infant formula industry, focused on process improvement and plant optimisation. Currently I work within primary operations (wet processing and spray drying) at Kendal Nutricare, serving as the bridge between Operations and Engineering, helping keep processes efficient, practical and compliant on floor. Outside work I’m usually out walking around the Lakes.
• Oversaw manufacturing of human breast milk processing plant from process and quality perspective • Developed production schedules, work sequences, and manufacturing and processing procedures • Conducted continuous research of processes and products in consultation with medical nutritionists • Ensured regular maintenance, spare management, and preventive maintenance schedule to keep the plant working • Maintained standards and HACCP systems.
• Oversaw manufacturing processes for human breast milk and lyophilized fortifiers ensuring production efficiency and resource optimization • Conducted analysis of raw and finished goods for determination of Fat, Protein, Lactose, etc., and analysis of raw & RO water, raw & processed milk, and packaging materials to determine the bacterial load of the particular product • Executed microbiological testing to Isolate bacteria such as Coliforms, Escherichia coli, Yeast & Moulds using Total Plate Count Methods.
• Led production simulations and proposed process improvements resulted in saving 1500 man-hours monthly, achieving 30% reduction in conversion costs, and controlled rework (wastage during packing) generation from 30% to below 10%. • Executed plant operation within the budget limits • Inter-departmental co-ordination for achieving set target • Managed a team of 60 personnel to meet production targets per the marketing and sales requirements without compromising the product quality standards • Implemented cost-saving Kaizen initiatives, driving continuous improvement and operational excellence. • Ensured adherence to production SOPs and protocols • Oversaw proper documentation and record-keeping.
• Ensured strict adherence to Production SOPs in compliance with food safety regulations and standards • Monitored CCPs and OPRPs to uphold product quality standards • Conducted comprehensive testing for raw milk and finished goods, meticulously assessing product integrity • Analyzed and documented all production processes ensuring traceability and accountability. • Managed audits and trials on the shop floor ensuring compliance and continuous improvements