Lüleburgaz, Kırklareli, Türkiye
Maintenance Department In addition to previous responsibilities: • Developed and monitored preventive maintenance programs for machinery and utility systems, ensuring proper documentation and archiving of electrical and electronic maintenance records. • Initiated and followed up on corrective actions to eliminate failures and breakdowns in machines, facilities, and equipment that directly affect production quality levels. • Ensured compliance with GMP standards by maintaining routine inspection and electrical maintenance records as required by national and international health authority audits; monitored and reported the status of production and technical areas to meet regulatory requirements. • Verified and documented Installation Qualification (IQ) and Operational Qualification (OQ) tests to confirm that new service systems and production equipment meet expected functions and deliver intended benefits in accordance with quality requirements. • Planned and coordinated activities to upgrade existing GMP-critical service systems and production equipment to align with current technology and quality standards. • Ensured that calibration of critical devices on production equipment was carried out accurately and on schedule to maintain process reliability and compliance.
Automation and Calibration Department • Applied and managed Preventive and Predictive Maintenance Systems for Antares Vision, Laetus, and Cognex camera systems; increased system availability and reduced failure-driven interventions. • Took responsibility for troubleshooting, project planning, and technical follow-up of environmental monitoring systems used to track temperature, humidity, and particle levels. • Developed and implemented Planning and Scheduling Systems for Imaging Systems based on product and equipment changes. • Contributed to the creation and update of Maintenance Standards and Procedures Systems, particularly for verification and inspection tasks. • Conducted root cause analysis for recurring failures in imaging systems and developed solutions in alignment with the Troubleshooting System. • Supported Autonomous Maintenance (AM) processes by coaching operators on inspection points and equipment behaviors. • Utilized Maintenance Management Information System records to monitor system performance and analyze deterioration trends.
• Supported Electrical-Electronic Maintenance & Troubleshooting workflow, contributing to Breakdown Elimination and Predictive Maintenance planning through control panel inspections. • Monitored and reported equipment failures, classifying them using the Equipment Ranking System, and prioritized failures based on safety, product quality, and operational impact. • Supported Shutdown Maintenance planning for automation lines by aligning control system readiness with mechanical overhaul schedules. • Participated in OHS, quality, and productivity projects to enhance operational efficiency. • Revised SOPs and quality documents to align with Maintenance Standards and Procedures System requirements and assisted in implementing lean practices. • Maintained data integrity of computerized systems, ensuring accurate and reliable information. • Contributed to equipment commissioning, qualification, and validation processes, supporting the overall validation efforts. • Executed IQ, OQ, and PQ validation protocol tests, maintaining traceable system logs under the Maintenance Management Information System.
Electrical and Automation Department - Hybrid work
Electrical and Automation Department • Gained field experience with PLC (Siemens S7/TIA, Beckhoff TwinCAT) and HMI programming (WinCC Unified, TwinCAT HMI). • Supported commissioning activities with an emphasis on Parts & Supplies Control System—tracked critical stock levels to prevent delays. • Developed foundational skills in Fanuc industrial and collaborative robot programming. • Participated in Predictive Maintenance by helping design basic diagnostic routes for robotic systems. • Collaborated with technicians to apply countermeasures, contributing to Maintenance Cost System optimization. • Assisted in commissioning palletizing line equipment, including PLC setup. • Improved inventory management to boost efficiency and reduce costs