Geneva, Geneva, Switzerland
I am a Mechanical Design and Project Engineer with experience in Nuclear, Defence, and Precision Engineering. I specialise in Complex Design Solutions, Bespoke Tooling and test Fixtures, Pipework, Reverse Engineering, and High-Precision Manufacturing. With a First-Class Master’s Degree in Mechanical Engineering from Lancaster University, I have developed expertise in Engineering Fundamentals, Mechanical Design, Material Science, and Project Management. I take projects from Concept to Completion, ensuring they are of the Highest Quality and meet Regulatory Standards. 📌 Key Experience & Projects: - Nuclear Quality Control Grade 1 Design Solutions – Designed and delivered Safety-Critical Systems for companies such as Urenco & Westinghouse, managing projects from quotation to final approval, producing MITPs & compiling full LTQR documentation. - Design of Precision Tooling & Testing Fixtures – Designed advanced components and assemblies for industry leaders such as BAE Systems, Ford, DAF Trucks, P&G and more. - High-Value Manufacturing Project Delivery – Leading Manufacturing Projects for Sellafield, EDF & NRS involving Multiple-Stage Machining, Coded Welding, & FATs at the highest level of Quality Control. 📌 Core Skills & Expertise -Mechanical & Precision Design (CAD, FEA, DFM/DFA) -Complex Tooling, Fixtures & Reverse Engineering -Producing Engineering Drawings Utilising GD&T -Project Engineering & Quality Control -Manufacturing Processes & Weld Engineering 🏎️ Motorsport & Automotive Passion Beyond my current industry, I have a strong passion for motorsport and automotive engineering. Working as a Race Engineer and Support Mechanic on the weekends. I am always eager to explore opportunities where I can apply my skills to high-performance engineering challenges in this sector.
Mechanical Design Engineer - Working within the Normal Conducting Magnets Section TE-MSC-NCM. ⚙️ Key Responsibilities & Achievements: Mechanically designed a X.X tonne dipole magnet for beam extraction in the experimental North Area. Developing a parameter driven coil winding featuring insulation and layer jumps. Designed a variety of tooling and brazing jigs to support repeatable copper coil brazing for normal conducting accelerator magnets in the PS complex. Developed electrical guarding complying to IP2X requirements for accelerator magnets. ⚙️ Technical Skills & Expertise: - Electro-Mechanical Magnet Design & Mechanical Engineering (CAD, FEA, DFM/DFA) - Complex Tooling & Reverse Engineering Magnet Components - High Level Understanding and Implementation of Geometric Dimensioning & Tolerancing (GD&T) (ISO GPS)
As a Mechanical Design & Project Engineer, I develop High-Precision Engineering Solutions for the Nuclear & Defence sectors. My role encompasses Mechanical Design, Project Management, and Quality Control. ⚙️ Key Responsibilities & Achievements: - Nuclear-Grade Engineering Solutions – Designed and delivered Quality Control Grade 1-3 safety-critical systems for Urenco & Westinghouse, overseeing full Project execution from Quotation and Planning to Final Approval. Produced detailed Manufacturing Inspection & Test Plans (MITPs) and compiled Life-Time Quality Records (LTQRs) to support regulatory compliance. - Precision Tooling & Test Fixtures – Designed Complex Tooling, Test Fixtures, and Mechanical Components for industry leaders, including BAE Systems, Ford, DAF Trucks, and P&G. These projects required High-Precision Design, Advanced Manufacturing Techniques, and close collaboration with clients. - High-Value Manufacturing Projects – Led Major Manufacturing Projects of Glove Boxes, Pipework and Test Rigs for Sellafield, EDF, and NRS. My work involves managing the Quality Requirements, Sourcing Material, defining Machining Operations to meet the Drawing Requirements, Coded Welding Engineering, Non-Destructive Testing (NDT) and Factory Acceptance Testing (FATs). - Full Lifecycle Project Delivery – Managed projects from initial Concept and Quoting through to Final Inspection and Delivery, ensuring on-time execution while maintaining technical precision and compliance. Hosting weekly progress meetings with our customers teams, I ensure the project requirements are fully understood and meet the most stringent Quality Control and Engineering Standards within these highly regulated industries. ⚙️ Technical Skills & Expertise: - Mechanical Design & Engineering (CAD, FEA, DFM/DFA) - Complex Tooling & Reverse Engineering - Geometric Dimensioning & Tolerancing (GD&T) - Project Management & Quality Control - Manufacturing Processes & Weld Engineering
🏎️ BRSCC Mazda MX-5 Championship | Circuit Rally Championship | Race of Remembrance 2024 As a Race Engineer & Support Mechanic, I play a key role in optimising race performance and vehicle reliability in high-pressure motorsport environments. My responsibilities span race strategy, driver communication, mechanical support, and in-race repairs, ensuring driver confidence and peak vehicle performance. 📊 Race Engineering Responsibilities: - Driver Communication & Strategy – Maintaining clear, calm, and decisive communication with the driver, relaying race tactics and team decisions to maximise performance. - High-Pressure Decision Making – Staying composed in fast-paced, high-stress situations, making quick yet calculated calls to support the driver and adapt to race conditions. - Team Confidence & Rapport – Building trust within the team, ensuring drivers and crew have full confidence in my assessments and strategies. 🔧 Motorsport Mechanic Responsibilities: - Vehicle Inspections & Repairs – Conducting full vehicle checks with a focus on suspension and braking systems, identifying and repairing worn or damaged components. - Endurance & Race Stage Support – Performing mid-stage refuelling and tyre changes, ensuring rapid, efficient servicing during track and rally events. - Technical Compliance & Setup – Fitting transponders, checking regulations compliance, and making setup adjustments for optimal performance. - General Race Prep & Maintenance – "Spannering" and fine-tuning the car to ensure mechanical reliability and race readiness. This role allows me to apply engineering expertise in a high-performance motorsport setting, combining technical skill, quick thinking, and team collaboration to help secure success on track.
- Suspension Design & Engineering – Designed a lightweight, well-packaged front suspension system, integrating an anti-roll bar with easily adjustable roll stiffness. - Industry Recognition – My design generated significant interest at Silverstone, with IMechE Formula Student judges and engineers from high-budget teams seeking discussions and advice on its implementation. - Performance Optimization – Utilized SusProg3D, CAD, and FEA simulations to create a high-performance, compliant suspension system, influencing chassis design for rule-compliant mounting. - Budget & Sponsorship Management – Managed a £2,000 suspension & steering budget, negotiating with external companies & sponsors to optimize procurement and cost efficiency. - Machining & Manufacturing – Confidently operated workshop machinery, manufactured key components, and played a crucial role in assembling the carbon fibre bodywork and aero package. - Optimised designs for performance, ease of manufacture, and reduced lead times. - Gained extensive hands-on experience with Pacejka equations & IPG CarMaker simulations for vehicle performance analysis. - Developed strong teamwork, leadership, and conflict resolution skills, overcoming challenges like a battery fire setback while ensuring project success. - Worked under the mentorship of “Race Car Design” author Derek Seward, enhancing my understanding of high-performance vehicle dynamics. - Designed for a carbon-neutral vehicle, incorporating recycled parts, local manufacturing, and green energy sources from Lancaster University. - Tracked component orders & used surplus budget to offset carbon footprint, demonstrating a commitment to sustainable motorsport engineering.
- Responsible for creating and delivering a business case presentation to a panel of judges and students. - Liaising with the entire LER team to obtain performance data and vehicle renders. - Generating a financial breakdown of an investment to secure a substantial return for investors. - Created and delivered a presentation on improving equality, diversity, and inclusion within Formula Student.