Ninove, Flemish Region, Belgium
In my 9-year career journey, I have gained experience in R&D, Design, Project and System Management in the automotive, defense and machinery sectors. I have expertise in HV battery, Charger, Energy Storage Systems designs for automotive, defense and marine vehicles, as well as expertise in fully automated robotic lines and multi-axis machine designs. I continue my career as a senior battery mechanical design engineer. I have advanced competence in 3D design programs (Solidworks, Autodesk Inventor, CatiaV6).
•I designed HV Battery Systems, Power Distribution Unit(PDU), Junction Box(JB), Rack Cabinet ans Energy Storage Systems for the Automotive, Marine and Defense industry. • In my designs, module and package based designs were realized within the framework of ECE R10 and ECE R100 regulation standards (EMC, impact, drop, over temperature, humidity, charge/discharge etc. tests) • The designs that meets the environmental conditions required by the MIL-STD-810H military standard (Temperature, humidity, salt, vibration, acceleration, etc. tests) • IP67 protected package production was realized in liquid cooled battery design and production.Thermal calculations were made for battery thermal management and liquid cooling plate design was made. Thermal pads with high conductivity value were selected for thermal management. • Flame resistant materials were selected and applied inside the battery. • Aluminum extrusion (AL 6000 series) and sheet plate 5000-6000 and 7000 series were used for the battery body . •The cross-sections of the busbars were selected according to the amount of current, the material was selected as copper or aluminum alloy, coating was applied to the busbars according to the appropriate. • Catia V6 was used. Sheet metal laser cutting / bending, forming tools, cnc lathe, cnc vertical milling etc. manufacturing methods were used. • Design studies on gaskets, connectors, fasteners, etc. were carried out within the scope of IP67 and EMI sealing standard. • Designing the brackets of connectors, contactors, fuses, temperature-gas sensors, etc. selected by the Electrical-Electronics teams and creating assembly instructions
•I designed HV Battery Systems, Power Distribution Unit(PDU), Junction Box(JB), Rack Cabinet ans Energy Storage Systems for the Automotive, Marine and Defense industry. • In my designs, module and package based designs were realized within the framework of ECE R10 and ECE R100 regulation standards (EMC, impact, drop, over temperature, humidity, charge/discharge etc. tests) • The designs that meets the environmental conditions required by the MIL-STD-810H military standard (Temperature, humidity, salt, vibration, acceleration, etc. tests) • IP67 protected package production was realized in liquid cooled battery design and production.Thermal calculations were made for battery thermal management and liquid cooling plate design was made. Thermal pads with high conductivity value were selected for thermal management. • Flame resistant materials were selected and applied inside the battery. • Aluminum extrusion (AL 6000 series) and sheet plate 5000-6000 and 7000 series were used for the battery body . •The cross-sections of the busbars were selected according to the amount of current, the material was selected as copper or aluminum alloy, coating was applied to the busbars according to the appropriate. • Solidworks was used. Sheet metal laser cutting / bending, forming tools, cnc lathe, cnc vertical milling etc. manufacturing methods were used. • Design studies on gaskets, connectors, fasteners, etc. were carried out within the scope of IP67 and EMI sealing standard. • Designing the brackets of connectors, contactors, fuses, temperature-gas sensors, etc. selected by the Electrical-Electronics teams and creating assembly instructions
•Insulating glass line design (washing and drying machine, spacer placement unit, glass press machine, horizontal vertical transfer conveyor designs and glass scanning system), glass cutting and processing machines were designed according to the modular design infrastructure. •In my designs include AC and Servo motor selections, selection of pneumatic equipment, selection of pumps and fans, selection of vacuum generators and suction cups and selection of drive groups. •I have 1 patent application for the new generation glass line that I designed within the scope of Tubitak project support. •During the commissioning process of the insulating glass line, I carried out installation tests and machine trainings in many different countries (Russia, Macedonia, Moldova).
•Industrial bakery machines, Dough forming machines, tunnel ovens, electric ovens and stone oven machines and full automatic conveyors were designed modularly. •Material selections suitable for the food industry were made, sheet metal forming, punching, cnc and stainless welding production processes were used. •2D, .stp, .dxf drawings were prepared for production and bills of materials were created. BOM lists were entered in the ERP system. •User manuals were prepared for the machines. • Capacity calculations, motor & gearbox selection and power calculations, selection and calculations of pneumatic elements and sensor selections were carried out in line design. •Fan selection, heating and cooling calculations, conveyor speed calculations, conveyor belt selections were realized. •Autodesk Inventor, Autocad, Canias ERP, Ms Office programs were used.