Kuldeep .

Robotics | Simulation | Digital Twin | Virtual Commissioning | Physical AI | Process Simulate | DELMIA | BIW - EV Battery Assembly | ROS | NVIDIA Omniverse

Gurugram, Haryana, India

About

Mechanical Engineer with 9 years of experience in Body in White (BIW) Robotics Simulation for the Automotive Industry. Skilled in Process Planning and Plant Engineering for BIW welding assembly line & Electric Vehicle Battery Assembly Line for European Automotive Manufacturers. Summary: -Simulation cell setup, Process definition & Reachability Studies for layout optimization -Proposed design concept for 3D modeling of Fixture/ Gripper and Checking Collision/Clearance of Fixture and gripper. -Fixture/ Gripper’s Kinematics in DELMIA and Process Simulate. -BIW Robotic joining processes (screwing, spot welding, self-piercing rivets, gluing, clinching, hemming, Laser Welding) -Inline Measurement using Best Fit Technology -Cycle time assessment and optimization by Robot path optimization -Robot paths creation with I/O signal and tool actions -Process validation with Multi Resource Simulation -Cycle Time validation with RCS. -Virtual commissioning ready Offline line programs of Robot paths(KUKA, ABB, FANUC) - Robotic cell commissioning Documentation: Station overview, TCP and Base, I/O signals, Maintenance and Cleaning, Montage, Robot Info Sheet, Interlocking

Experience

  • EBZ SysTec India Pvt. Ltd. (9 yrs 1 mo)
    • Sr. Process Engineer
      Oct 2024 - Present · 1 yr 10 mos

    • Process Engineer
      Oct 2022 - Nov 2024 · 2 yrs 2 mos

    • Engineer
      Nov 2020 - Sep 2022 · 1 yr 11 mos

  • Summer Internship at Tata Motors Limited - Commercial Vehicles
    May 2016 - Jul 2016 · 3 mos

    Worked at Sheet Metal Fixtures division (Production Engineering) of Tata Motors Limited,CVBU , Pimpri, Pune Project: Piercing fixture. Description: During this internship I learned about automotive BIW (Body in White) Fixtures. During this project, I learnt about sheet metal fixture and their assembly, working process, and Pneumatic circuit design using FliudSim, Fixed CMM and Portable CMM . Die block hardening Laser Head mounted on KUKA 6DOF Industrial Robot