Kerem Tılısbık

Production Engineer

United Kingdom

About

I’m a production engineer with a passion for making manufacturing smarter, faster, and more reliable. At Birinci Automotive, I’ve delivered measurable results, including a 25% increase in production efficiency and significant scrap rate reductions through automation, Six Sigma tools, and close teamwork. My experience spans process optimisation, CAD design, and quality assurance, with hands-on use of PFMEA, DOE, SPC, and lean manufacturing principles. I’ve also gained valuable insight from technical and management internships, working on everything from designing injection moulds to supporting strategic decision-making at the leadership level. I’m motivated by challenges that push me to break complex problems into simple, effective solutions. If you’re working on something that could benefit from fresh ideas in process engineering or automation, I’d be happy to connect.

Experience

  • Production Engineer at Birinci Otomotiv A.Ş
    Sep 2024 - Oct 2025 · 1 yr 2 mos

    Responsible for optimising manufacturing processes and driving continuous improvement across machining and assembly operations. Key duties include: Designing and implementing automated systems to improve efficiency, reduce costs, and maintain quality. Leading process improvement projects using Lean and Six Sigma tools such as PFMEA, DOE, and SPC. Collaborating with cross-functional teams to resolve production issues and integrate new technologies. Supporting New Product Introduction by developing process workflows, tooling, and quality controls. Analysing production data to identify bottlenecks and implement corrective actions. Ensuring compliance with ISO standards and EHS regulations, supporting audits, and promoting strong 5S and safety practices.

  • Management Intern at Birinci Otomotiv A.Ş
    Jul 2021 - Aug 2021 · 2 mos

    Assisted senior management in operational planning, project coordination, and strategic decision-making activities. Key responsibilities included: Supported the preparation of reports, presentations, and data analyses for management meetings. Contributed to the coordination of cross-departmental projects, ensuring alignment with company objectives and deadlines. Observed and participated in strategic discussions to gain insight into corporate decision-making processes. Assisted in monitoring project progress, identifying potential risks, and proposing corrective actions. Gained exposure to business operations, including procurement, production, quality, and R&D functions.

  • Student Intern at ALBA Kalıp ve Otomasyon Mak. İmal. San. ve Tic. Ltd. Şti.
    Dec 2019 - Feb 2020 · 3 mos

    Assisted in the design, manufacturing, and optimisation of plastic injection moulds and automotive components. Key responsibilities included: Designed efficient plastic injection moulds for automotive components using SolidWorks. Operated CNC machinery for injection mould manufacturing, ensuring adherence to quality and dimensional accuracy standards. Gained practical knowledge of industrial plating processes, material handling, and safety protocols. Collaborated with engineers to troubleshoot manufacturing challenges and implement process improvements.

  • Summer Intern at Birinci Otomotiv A.Ş
    Jul 2019 - Aug 2019 · 2 mos

    Supported the R&D and engineering teams in technical documentation, design, and process improvement activities. Key responsibilities included: Assisted in the preparation and maintenance of technical drawings, CAD models, and engineering documentation. Contributed to ongoing R&D projects, including the development of new automotive components and process optimisation initiatives. Supported the design and documentation of tooling and fixtures for manufacturing processes. Collaborated with engineers to update and standardise technical data in line with ISO requirements. Gained exposure to cross-departmental workflows, including production, quality, and procurement, to understand full product lifecycle.