Pune Division, Maharashtra, India
Accomplished professional, ASQ Certified Six Sigma Black Belt, Qualified & Certified Auditor for IATF 16949 :2016 ,ISO-14001 & VDA 6.3 Process Auditor, VDA 6.5 Product Auditor and PSCR (Product Safety & Conformity Representative) with more than 24 years of rich cross functional experience in Automotive industries. Specialties: ASQ Certified Six Sigma Black Belt, Certified Internal Auditor for IATF 16949 :2016 ,ISO-14001 & VDA 6.3 Process Auditor, VDA 6.5 Product Auditor and PSCR (Product Safety & Conformity Representative), Overall Quality Assurance, Supplier Quality Assurance, QMS Implementation & Compliance, New Product Development, Six Sigma Methodology, QRQC. Company Profile: HP Pelzer is regional branch of the Adler Pelzer Group, one of the world’s biggest private industrial corporations and world's largest automotive supplier. Leading manufacturer of Automotive Acoustic Assembly and engineered NVH and structural solutions for the worldwide automotive industry. HP Pelzer is the industry leader in the formulation of innovative, high performance Acoustic and NVH solutions. HP Pelzer three-dimensional molded or extruded parts are typically installed in the body shop. Their primary purpose is to provide a barrier against vibrations, noise and heat transfer. They have worldwide 104 companies in 15 countries. Mother plant is in Germany (HP Bochum & Hagen) They are supplying to GM, Mercedes Benz, Ford Motors, Toyota, Volkswagen and Fiat Chrysler. Products handled: All types of Floor Carpets, Floor Damping, Dash Inner, Trunk Compartment parts, Parcel Shelf (Trunk Lid), Dash panel Damping, Dash Outer ( Fire wall Insulation),Tire tub silencer, Hush Panel, door trim Role & Responsibilities: Leading with the team of 6 executive’s personnel & 10 bargeneable & reporting to the Managing Director. Knowledge of All types of Non-Woven parts and NVH products and defects in products. Working as a MR & Quality Head for HP Pelzer Automotive and Implemented IATF-16949, ISO-14001 & VDA 6.3 Systems without support of any consultant. Achieved "A" Rating in Customer VW Formel Q Audit.
Heading Quality Assurance department along with MR activity. Handling Supplier Quality, In-Process Quality, Customer Quality & New products Development project. Continuous training & audit at supplier end for improvement in 5"S", Poka-yoke Implementation and QMS up gradation . In-process rejection monitoring & implement poka-yoke at in-process stage to avoid re-occurrence of the defect and reduce in-house rejection to zero level.Frequent visit at customer end to understand customer needs & expectations to improve organisation business. Team Leader of New product development activities and achieve development of product parts before customer demanded target dates with proper validation & approval. Ensuring establishment, Implementation and Maintenance of the Quality Systems in the Company in accordance with ISO/TS-16949:2009,ISO-14001:2004 and VDA 6.3 Formel "Q" Concrete.
Achieved world Globally excellence Award in Quality at customer John Deere Equipment Pvt.Ltd. Achieved Quality Rating Excellence Award in Tata Motors Lucknow. Achieved customer end line rejection Zero ppm at customer Tafe Motors Tractors Limited.Bhopal. Achieved Overall customer endline Rejection ppm 82 ppm , against target 100 ppm.Achieved zero line stoppage due to quality problem in throughout year. Achieved Bought out rejection ppm @ 212 ppm against target 250 ppm.
BOSCH Chassis system Ltd. is regional branch of the BOSCH Group, one of the world’s biggest private industrial corporations and world's largest automotive supplier. Leading manufacturer of Automotive Breaking systems in India for the customers like MARUTI, TATA MOTORS, M & M, HONDA JAPAN, BREMBO ITALY & export vehicle models with turnover exceeds Rs 750 Cores. Which is a QS 9000, ISO 14001, & TS 16949 certified company. Leading with the team of 6 executive personnel with 30 bargeneable & reporting to the Quality Manager of foundry. Knowledge of Aluminum gravity die-casting and defects in Aluminum casting Knowledge of AC2A, AA356, AC2B alloys and their composition. Manpower planning, Manpower deployment. Charging composition & melt preparation. Melt Treatment. Knowledge of T6 Heat treatment process. Handling Gas Analyzer (verification of percentage of Hydrogen in melts) Checking of chemical composition of different grade of aluminum on optical Emission spectrometer. Knowledge of Hardness testing, Thread strength. Fracture test, Tensile strength. Knowledge of Micro structure analysis Monitoring & controlling of different manufacturing process & foundry shop floor activities as per process Sheet, line check sheet, and control plan. Verification & Monitoring of Calibration of all test equipment. 3. Daily analysis of the Rejection & on job Training to newly joined operators. 4. By introducing systematic problem solving technique & 8 D approach to reduce the rejection Monitoring of In-house Rejection & After machining Rejection Participation in reviewing of DFMEA, PFMEA & Control plan. Active participation in process Improvements projects Directing and assisting team members including operators and subordinates, assign responsibilities and monitoring their activities; achieving all the set targets including the product delivery on time. Handled various projects for reducing the rejection and improving the product quality. .
Looking after Line Quality -Ensure gear manufacturing as per drawing specification and as per customer requirement.
Engine Assembly line Quality Assurance Auditor. Day to day conduct audit on sub Assembly parts and reports to Quality Head. Authority to stop conveyer line if any non conformity observed.