Jacek Nastalczyk, PhD

Medtech · Biotech · Engineering

Germany

About

Production Process Development & Engineering

Experience

  • Engineering Team Lead at Biotech • Medtech
    Jan 2026 - Present · 6 mos

    Medtech · Biotech · Lifescience · Consumables: product lifecycle management, change control · Product development, design validation, V&V, usability, design controls · Packaging · Process development, process validation IQ/OQ/PQ · Biological safety, sterilisation, bioburden, extractables, leechables · Industrialisation, industrial engineering · Plastics technology, injection molding, bonding · Assembly, assembly automation · Medical Devices, Clinical Consumables, Disposables · 13485/MDR/FDA

  • Technical Manager at NEMERA
    Aug 2023 - Feb 2025 · 1 yr 7 mos

    Manufacturing of Medical Devices Team lead Industrialisation, NPI, Lifecycle and Operations Engineering: - precision injection molding process development & validation IQ/OQ/PQ, Stasa DoE (POM, PBT, PC, PC/ABS, ABS, PP), - mold making & DFM/DFA (prototype and low-cavity =<8 cav.) - injection molds specification and sourcing (4 - 16 cav., hot runner, pressure sensors) - injection equipment sourcing (IMM, peripherals, central feeding) - decoration process development & validation (laser marking and pad printing) - automated and manual assembly equipment sourcing & process validation (<2 million pcs/yr) - methods (ERP, MES, layouts, process flow, system docs.) - NPI project management - implementation of Group standards and good practices in the greenfield plant Team lead of Engineering incorporating: - injection eng. dept. - assembly automation eng. dept. - methods eng. dept. - industrialisation project management team - injection equipment team - mold design and tooling shop Non-sterile medical devices - drug delivery pen injectors, class IIb, ISO 13485, EU MDR.

  • Project Manager Industrialisation at ZEISS Medical Technology
    Aug 2022 - Jul 2023 · 1 yr

    Manufacturing of Medical Devices. Industrialisation Project Management. Injection molded components, assembly, coating, laser marking on plastic parts. Sterile consumables for ophthalmology - pre-loaded intraocular lense (IOL) implants delivery injectors, class III, ISO 13485, EUMDR, FDA.

  • Technical Manager at econnext
    Jun 2021 - Jul 2022 · 1 yr 2 mos

    ESG, Circular Economy, sustainable & renewable energy. Manufacturing and re-processing. Supporting holding's subsidiaries (start-ups) within engineering and industrialisation activities. Circular Carbon GmbH (Hamburg) https://circular-carbon.com Autarq GmbH (Prenzlau) https://www.autarq.com Flaxres GmbH (Dresden) https://www.flaxres.com

  • Process Development Engineer & Dep. Prod. Manager. at Autarq GmbH
    May 2019 - May 2021 · 2 yrs 1 mo

    Development of photovoltaic roof tiles. Development of components and technology. Fully automated manufacturing process. Commissioning of robotised PV-tiles assembly line to the end user: Skarpness AS, NO.