Shanghai, China
Provide support and technical solution to the JV in (HASCO KSPG Nonferrous Components (Shanghai) Co., Ltd www.kpsnc.com for all the new projects, improved quality, efficiency and OEE in the production area (4 plants), customers problem solving discussion, training.
Led BMW Heat project Gen5 to successful completion, demonstrating advanced project management (45 Million Euros), Casting, machining, CT scan, leak test, CMM, assembly, high cleanness requirement, packaging with a capacity of 320 000 parts / years in 5 working days.
Managed and improved processes in core shop, melting, casting, heat treatment, and maintenance / facility, driving efficiency and continuous improvement initiatives.Led cross-functional projects, including team reorganization and energy-saving measures, achieving significant cost reductions and operational enhancements.Enhanced KPIs such as OEE, cost control, and scrap reduction, resulting in a 20% efficiency gain in key areas.Guided a team of 600, fostering a culture of teamwork and accountability, leading to improved productivity and learning. Implemented preventive maintenance strategies, ensuring high equipment reliability and minimal downtime. Support AME team in different projects.
Led plant operation and new manufacturing project (70/years): die casting molds / trimming tools and different kind of fixtures, repair / modifications requests from production (700 / years). Streamlined operations, achieving 30% cost savings and improving equipment efficiency and OEE from 40% to 70%. Managed diverse teams in design, production, SCM, project and quality assurance, fostering effective coordination and collaboration. Implemented successful financial and supply chain strategies, significantly reducing outsourcing needs.
Provided technical support to 80 customers. Represented CSMET in engaging new foreign businesses, expanding the customer base and introducing CSMET's services. Delivered technical training and implemented process improvements based on customer need, improving quality and efficiency. Contributed technical expertise to new project launches, ensuring successful and timely execution.
Led development and management of a new casting lines and forging process for safety parts production 600 000 parts / year 23 million Euros turnover, CAPEX 20 Million Euros. Overseeing technical, quality, and production aspects. Coordinated with suppliers and R&D for quality assurance and technical solutions, ensuring high standards.Implemented quality initiatives and provided global technical support and training, focusing on continuous improvement in production. Spearheaded the setup of a state-of-the-art of 2 production lines, significantly advancing the company's production capabilities. Forging / Casting / laboratory / X-ray / Heat treatment / No destructive line / Full automation lines / Melting.