Francisco José del Campo Melchor

Nova 111 List | Founding Member of Casa Hispana | Head of Mechanical & Manufacturing Design

Spain

About

I am a Senior R&D Engineer at EMXYS with a passion for solving complex problems in mechanical and aerospace engineering. My journey has been driven by a curiosity to innovate and create impactful solutions that push the boundaries of technology. During my time at UCLA, I designed a cost-effective roll-to-roll micro-molding process that achieved a 30% drag reduction in field tests. At EMXYS, I led thermal and mechanical analyses that improved satellite reliability by 30% and mission success by 65%. My expertise spans mechanical design, aerospace engineering, and R&D processes, with a strong focus on manufacturing optimization and thermal analysis. I am also a certified Scrum Master and have extensive experience in regulatory compliance and supplier relationship management. I believe that engineering is about more than just numbers—it's about creativity, collaboration, and making a tangible impact. I am committed to mentoring the next generation of engineers and fostering an environment where innovative ideas can thrive. I am always eager to connect with like-minded professionals and explore new opportunities in mechanical and aerospace engineering. Feel free to reach out if you'd like to discuss innovative projects or potential collaborations!

Experience

  • EMXYS Embedded Instruments and Systems (1 yr 11 mos)
    • Head of Mechanical & Manufacturing
      Mar 2025 - Present · 1 yr 5 mos

    • Senior Research And Development Mechanical Engineer
      Sep 2024 - Mar 2025 · 7 mos

  • UCLA ()
    • Teaching Associate
      Jul 2022 - Jun 2024 · 2 yrs

      - Collaborated with faculty to revamp course content, introducing hands-on learning experiences that increased student engagement by 20% and enhanced overall educational effectiveness. - Designed and implemented innovative teaching methodologies, achieving an average student evaluation score of 8.52/9, reflecting high satisfaction and improved comprehension of complex topics. - Integrated real-world case studies into the curriculum, leading to a 15% improvement in students’ ability to apply theoretical concepts to practical scenarios during assessments. - Organized interactive sessions with industry guest speakers, bridging the gap between academic theory and real-world application, and enriching the learning experience for students. - Contributed to a measurable improvement in student comprehension of technology management principles, fostering a deeper understanding of the subject matter.

    • Research Fellow
      Sep 2021 - Jun 2024 · 2 yrs 10 mos

      - Designed and implemented a cost-effective roll-to-roll micro-molding process that scaled up production of drag-reducing superhydrophobic films, achieving a remarkable 30% reduction in drag during field tests. - Optimized cleanroom processes that resulted in a 25% decrease in production time and a 15% reduction in waste, significantly accelerating the micromold manufacturing timeline for enhanced efficiency. - Presented research findings that sparked discussions leading to new hypotheses and an impressive 20% increase in overall experiment success rates within the research team. - Conducted comprehensive market research and customer feedback analysis to develop a go-to-market strategy for the drag-reducing film, resulting in a substantial 60% increase in sales within the first year post-launch. - Directed and mentored a team of over five undergraduate researchers throughout the design and installation of testbed systems on motorboats, fostering their skills in experimental methodologies and project management practices. - Performed advanced CFD simulations to analyze plastron stability with an exceptional accuracy rate of 95% in predicting critical failure points related to air-liquid interface loss.-

  • Research Fellow at University of Southern California
    Sep 2020 - Aug 2021 · 1 yr

    Bio-fluids and Bio-Transport Lab at USC Viterbi School of Engineering Projects: Bio-mimetic Inspired Materials for Skin-Friction Drag Reduction: - Developed advanced smart materials inspired by the unique properties of dolphin skin, starfish, and shark skin to reduce skin-friction drag in fluid environments. - Conducted theoretical and numerical analyses, validating the effectiveness of these bioinspired designs. - Co-inventor of U.S. Provisional Patent Application No. 63/212,756. Engineering Solutions for COVID-19: - Developed a comprehensive mathematical model simulating the dispersion of liquid droplets and aerosol particles from human respiratory actions to better understand viral transmission. - Designed a cost-effective, 3D-printable Powered Air-Purifying Respirator (PAPR) that integrates with commercially available HEPA filters to enhance protection against airborne contaminants. - Engineered a saliva-based testing device, specifically a test tube design, to facilitate more efficient and accessible COVID-19 testing.

  • Research Development Mechanical Engineer at EMXYS Embedded Instruments and Systems
    May 2020 - Sep 2020 · 5 mos

    - Conducted thermal, mechanical, and modal vibration analyses to validate satellite designs, optimize performance, and ensure compliance with regulatory requirements, improving satellite reliability by 30% and mission success by 65%. - Performed mission analysis for 3U and 6U Cubesats, including orbit determination, payload capacity optimization, and mission lifetime estimation, ensuring alignment with client objectives and mission constraints. - Executed thermomechanical and modal analyses for 3U and 6U Cubesats, identifying and mitigating structural and thermal risks to enhance durability and performance in harsh space environments. - Developed a clean satellite thruster for application in 50 kg satellites, focusing on propulsion efficiency, fuel optimization, and environmental sustainability, resulting in a 20% improvement in thrust-to-weight ratio. - Analyzed satellite transfer window times to optimize communication efficiency with ground stations, achieving a 20% decrease in data transmission delays and a 15% increase in overall data transfer speeds. - Managed project timelines, resources, and cross-functional teams, ensuring adherence to aerospace industry standards and specifications while maintaining rigorous quality control.

  • Teaching Assistant at University of Southern California
    Jan 2020 - May 2020 · 5 mos

    Courses: - AME 481 Aircraft Design - AME 486 Mechanics of Composite Materials for Modern Structures Demonstrated exceptional teaching skills, achieving an outstanding student evaluation rating of 9.2/10.