Filipe Lourenço

Supplier Development Engineer | Supplier Performance Improvement | Quality Systems & Continuous Improvement | VDA 6.3 Certified Auditor

Braga, Braga, Portugal

About

Supplier Development Engineer with strong expertise in automotive quality systems, process audits, and supplier performance improvement. Certified VDA 6.3 auditor with extensive experience applying APQP, PPAP, FMEA, MSA, SPC, and 8D methodologies to ensure compliance, process capability, and continuous improvement. My work focuses on: Conducting VDA 6.3 process audits and supplier assessments Leading supplier development initiatives to reduce defects and improve process stability Supporting APQP and PPAP deliverables to secure robust product launches Driving structured problem‑solving and root‑cause analysis Monitoring supplier KPIs and implementing corrective actions Currently completing a Master’s in Project Management in Engineering at the University of Minho, complemented by postgraduate and undergraduate degrees in Quality Management. I integrate technical rigor with project‑oriented thinking to strengthen supply chain performance and operational excellence.

Experience

  • Supplier Development Engineer at ZF LIFETEC
    Mar 2024 - Present · 2 yrs 5 mos

    Responsible for developing and improving supplier performance across the supply base to ensure robust manufacturing processes and compliance with automotive industry standards. • Execute supplier process audits according to VDA 6.3 methodology. • Drive supplier quality improvement initiatives and structured problem solving (8D). • Support supplier readiness for new programs including APQP/PPAP validation and launch management. • Monitor supplier KPIs and implement development roadmaps to improve quality and delivery performance. • Partner with global procurement and engineering teams to mitigate supply chain risks. • Ensure supplier compliance with IATF 16949 and customer-specific requirements

  • Advanced Supplier Quality at FORVIA
    Sep 2023 - Mar 2024 · 7 mos

    Member of the Program Quality Team and is in charge of supplier quality in program until transfer to serial life. Supporting the Program Quality Leader and Program Buyer by managing the supplier's performance for one or several programs. From program development phase to launch he/she ensures robust application of APQP process. The main missions of the role were: -Deploy APQP according to program planning and program risk assessment. -Ensure that the defined standards are properly applied and on time delivered (APQP elements). -Follow the APQP progress with the status report and take decisions in collaboration with the program team. -Support the PQL in completing the Quality Workpackage (WP), by fulfilling required Supplier Quality WP according to PMS schedule. Based on experience, can take over responsibilities on Quality deliverables not limited to Supplier Quality scope. -Align Defect Convergence with Problem Solving / Defect Convergence from the Suppliers. Give recommendations on technical choices to ensure the product/process robustness during program development (for both suppliers and Faurecia plant) -Manage the process qualification at supplier (process audit and R@R, mandatory rules, quality basics implementation) -Pronounce PPAP status and ensures to deliver validated PPAP prior Start of Production (SOP) after JIT assembly trial & OEM expectations. -Monitor PPAP (Production Part Approval Process) and S/R rate. -Secure all Key characteristics (Safety and Regulations) during Program phase. -Manage progress/convergence plan with low performance suppliers involved in program in collaboration with division SQD.

  • Supplier Quality Engineer at Eurostyle Systems
    Jul 2023 - Aug 2023 · 2 mos

    Implement the Supplier Quality Engineer strategy and ensure that the Customer Specific Requirements needs are forwarded to suppliers; - Monitor APQP activities (including PPAP, design review, supplier award) and resolve all technical issues encountered by suppliers that may require modification; - Monitoring supplier performance, negotiating and monitoring the Top Worst supplier improvement plan in order to achieve QCD objectives; Applying Quality Improvement tools; -Contributing to the "design to process, cost and quality" approach; Developing relationships with suppliers; - Carrying out supplier audits and follow-up action plans; Reducing the branch's exposure to the risks of the supplier base, supporting level 2 escalation; - Preparing the procurement plan with the project buyer and participating in Nomination Commitee phase1 (RFQ), Nomination Commitee phase2 (award) for serial projects/procurements to ensure that the SOP fulfils the required QCD conditions.

  • Global Category Manager at Bosch
    Feb 2022 - Jun 2023 · 1 yr 5 mos

  • BorgWarner Inc. (Full-time · 2 yrs 11 mos)
    • Program Launch Buyer
      May 2020 - Feb 2022 · 1 yr 10 mos

      Lead and coordinate Supply Chain's commodities team members in the program Follow up new product as a Key member on the quality gate reviews, meetings and top management presentations. Support design-for-value (DFV) activities Evaluate design parts with engineering, quality, manufacturing, logistics, and suppliers’ teams. Submit and track RFQ’s for prototypes and production. Responsible for cost studies preparation in new projects include tooling. Follow up and develop and develop cost reductions on the projects. Responsible to facilitate the relationship between suppliers and plant.

    • Supplier Development Engineer Sr.
      Apr 2019 - Apr 2020 · 1 yr 1 mo

      Responsible for new supplier validation audits. Drive supplier selection through qualification processes. Develop supplier’s processes and build capabilities meet the design intent and are compliant with BorgWarner’s requirements. Responsible for track the supplier’s performance indicators, based on their scorecards and rankings, to facilitate and develop them. Responsible for driving systematic problem solving and process improvement plans on the supplier with multidisciplinary team. Drive improvements utilizing Lean methodologies, supplier scorecards and own supplier audit. Lead the solution for supplier component concerns, driving Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), customer interaction, supplier interaction, Value Analysis/Value Engineering (VA/VE) support, supplier component development and approval and supplier cost improvements. Work with Engineering (Design and Manufacturing Engineers) team to define process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements.