Gazipur, Dhaka, Bangladesh
🔧 Electrical | Maintenance Engineer |Govt. Licensed Electrical Supervisor | Garment Accessories/Packaging machine Expert | Industrial Automation | Project Management | I am Faysal Ahmed Bhuiyan, a dedicated Electrical and Maintenance Engineer with nearly 13 years of experience in machine maintenance, industrial automation, and project management. My expertise lies in implementing preventive and predictive maintenance strategies to enhance operational efficiency and minimize production downtime in industrial settings. 📌 Current RoleI currently serve as a Assistant Manager – Maintenance & Engineering at ITL - Intelligent Label Solutions (BD) Ltd. Since October 2021, I have been leading the maintenance team, ensuring seamless operations, optimizing machine performance, and reducing unexpected breakdowns. 🔍 Previous Experience Before joining ITL, I worked at SML Packaging Solution (BD) Ltd. as a Maintenance Engineer (2020-2021), bringing expertise in maintenance and troubleshooting. I also served as an Assistant Maintenance Engineer at Maheen Label Tex (BD) Ltd. (2016-2020), where I played a key role in obtaining Alliance approval and establishing a new plant at Adamjee EPZ. My responsibilities spanned across audits, offset departments, and maintenance functions.My professional journey began in 2014 at Bitopi Group, where I started as an Electrician and later progressed to Sub-Assistant Engineer. By 2016, I had gained extensive experience in handling third-party maintenance audits for global brands, including Accord Alliance, RSC, SEDEX, BSCI, ISO, OEKO-TEX, H&M, TESCO, and Higg Index. 🌍 Industry Expertise & Skills ✅ Electrical & Mechanical Maintenance ✅ Project Management & Process Optimization ✅ Industrial Automation & Troubleshooting ✅ KPI Implementation & Lean Maintenance ✅ Cross-functional Team Collaboration. 🚀 Seeking New OpportunitiesI am always looking for new challenges and opportunities to expand my expertise while contributing to forward-thinking organizations. Let’s connect to discuss potential collaborations, industry trends, or innovative maintenance strategies. #ElectricalEngineering #MaintenanceExpert #ProjectManagement #BangladeshLicense #EngineeringProfessional
1. Improved and maintain a preventive/scheduled maintenance program of all factory machinery and equipment. 2. Managed & supervise the operation, maintenance and repair of all machinery. 3. Provide technical support for all machinery to ensure proper functioning and protection against failure. 4. Supervising and diagnosing faults and arranging repair of equipment/machinery. 5. Coordinate response to any breakdown maintenance at the earliest possible time. 6. Coordinate maintaining all statistical and financial records relating to machinery and equipment. 7. Supervise streamlined stocks of spare parts of all machinery. 8. Ensured the safety of staffing & machines. 9. Trained weak teammates and influenced and motivated them to overcome her weak points. 10. To ensure zero breakdowns of plant machines, reduce maintenance costs, and achieve maintenance KPI. 11. To ensure all kinds of maintenance compliance work. 12. Led the erection and commissioning of machinery work accomplished on time. 13. To improve overall equipment performance/efficiency (OEE), TPM. YTT. 14. Work according to BNBC and NFPA standards and maintain 5S, ERP, CAPA, SOP, URS, IQ, OQ, PQ, and CCR.
1. To ensure smooth operation & maintenance installation, commissioning substations (1250 KVA X-factor, HT, LT & PFI panel, MDB, SDB, Earthing system) & diesel generators, and air compressors Atlas Copco 45VSD. 2. Design. Load calculation, cable selection, and electric connection tested the machinery & utility equipment. 3. Troubleshooting of offset printing machinery Heidelberg (SM-74, SX-74, SM-102, CD-102, GTO, varnish), offset finishing (polar Mohr PF 115,76E, auto die cutting, manual die-cutting, Hot foil, Pasting, lamination) identified machine`s mechanical & electrical problem. 4. Troubleshooting of digital printing Konica Minolta -1052,6120 & HP chiller mechanical & electrical problems. 5. Troubleshooting screen printing, thermal, HTL, PFL, Block, & RFID machine`s mechanical & electrical problems. 6. Supervise the maintenance works on PLC, VFD, HMI, weighing scale, other electrical and electronic appliances, electrical installation, commissioning, and reducing maintenance costs. 7. Troubleshooting and severing hydraulic & pneumatic systems increased lifetime. 8. Developed, designed & update ELD, SLD, LPS, and earthing layout diagrams at regular intervals. 9. Prepare and carry on the preventive maintenance as per schedule. 10. Keeping all the maintenance documents and machine history up to date. 11. Keep spare parts stock up to date for the support of machines. 12. Established ensuring 5S & proper housekeeping and secured safety regarding equipment and machinery
1. Maintenance and monitoring of 1.2 MVA substation, air compressor (Atlas Copco VSD 90 and GA75+), and diesel generator. 2. Electrical troubleshooting & mechanical servicing & maintenance work printing machine following the diagram, sketches, operation manufacturer`s manual instructions with the use of precision measuring and testing instruments & verbal or written instructions, ensuring quality maintenance & repair in downtime offset machine (Heidelberg CD-102, SM-74, SX-52, GTO-52, MOE, MOZ- 2 colure, Auto cylinder KSBA die cutting machine, Digital printing machine - Bizhub press-1052, polar mohr cut-92 EMC MON,115E & 92E, Plat ex-poser, CTP, Manual die-cut, Hot laminating, Pasting, Ribbon machine Mageba, Heat transfer machine (UV/IR dryer, Sheet to sheet print machine), Scene print machine (Golden gear- 2&3 color, charming star 1,2,&3color, Dyer) Woven cutting machine (Y.S., horse King, WS, Willy), Curing machine, Plate maker(Focus & C&K). 3. Prepared the planned & scheduled weekly, monthly, and yearly maintenance of machinery. 4. Maintain all SOP and ISO documents of a compliance audit. 5. As per schedule, lightbox & weight scale calibration, earthing resistance test, thermal scanning, transformer oil test, load measurement, utility bill record & cross-check D/G & DPDC meter panel rating Record. 6. Collecting quotations from vendors & preparing comparison statements & submitting them to the manager. 7. Every day, reports maintenance manager and prepares a maintenance report by collecting, analyzing information & filing all documentation. (Machine maintenance and breakdown log book). 8. Work according to compliance and support to the maintenance team & Capable of any audit like Accord.
1. Substation Total Maintenance Planning, Arrangement, and Maintenance work. 2. Monitoring transformer, H.T, L.T, VCB, PFI, Switchgear, 3. Operating & Maintenance of Air Compressor Atlas Copco VSD90 and Electrical Boiler. 4. 550 KVA, 275 KVA, Diesel Generator Operation and, Maintenance work. 5. Water submersible pump plant operating. 6. Monitoring and maintenance of all Floor wearing and electrical systems. 7. Prepare Regular and Preventive maintenance plans & Maintain 5S. 8. Maintained progress reports of the daily work Etc.