Aliağa, İzmir, Türkiye
TUPRAS is the 7th biggest refining company in Europe and 29th biggest refining company in World with 28.1 million ton production capacity and a pioneer company in TURKEY with crude oil supplies, exports of petroleum products; if necessary, the production of petroleum products (refinery), storage, transportation, distribution and marketing activities in petroleum industry. The aim of the project is to adjust the necessary materials, equipment and manpower for the works planned to meet the needs of the refinery facilities, social facilities and Sapanca pumping station maintenance and repair needs under TÜPRAŞ İzmit Refinery Maintenance Group Directorate. In addition, it covers the completion of maintenance and repair works in accordance with the TÜPRAŞ work permit system and establishment of the site arrangement upon technical approval for the work permit. GENERAL SCOPE Within the scope of the project, work items listed, but not limited to the below, will be executed in accordance with the site contract (method, time, shift scheme). * Construction Works: Refinery construction workshop covers building maintenance, plastering and painting, manual and equipment excavation – land filling works, cleaning, carpentry works, sewer works. * Insulation Works: Insulation of pipes, valves and individual equipment covers renovation of damaged insulation. * Painting and Sandblasting Works: It covers painting and repainting of damaged coatings of steel structure and individual pieces of various equipment. * Tank-Maintenance Jobs: Static equipment maintenance and repairs are performed in order to ensure continuity of operation by improving reliability and integrity of equipment.
Modules Hook-up, Mechanical, Piping, EPC Tanks & Buildings, Electrical and Instrumentation for Utilities & Offsites Major activities are summarized as follows: *Equipment Erection Works: 83,100 tons *Piping Works: 223,200 wdi *Insulation Works: 60,400 m2 *Painting Works: 122,400 m2 *Electrical Installation Works: 1,031,000 m *Instrumentation Installation Works: 494,800 m *Telecommunication Works: 304,900 m *Structural Steel Works: 9,500 tons *PFP: 16,100 m2 *Civil Works - Buildings: 14,200 m2 *Building Mechanical Works: 13,500 m2 *Building Electric Works: 13,500 m2
The TANAP starts from the Georgia/Turkey border at Türkgözü/Posof/Ardahan where it connects to South Caucasus Pipeline (SCP) and ends at the Turkey/Greece border in Ipsala/Edirne, where it feeds into the TAP Pipeline. There is an off-take station at Eskişehir, Turkey, and another one at Thrace, Turkey to connect to the Turkish natural gas distribution network. The proposed TANAP Project is a 56-inch and 48-inch pipeline system of 1805 km, and will transport natural gas to the required specifications and quantity. The initial capacity of TANAP is expected to be 16 billion cubic meters (bcm) of gas per year, gradually increasing to 31 bcm. 6 bcma will be delivered to Turkish consumers within Turkey via off-take stations by Gas Transport Agreement (GTA). • Total pipe length: 513 Km • Pipe Diameter: 56” • Nominal capacity: 31 bcma in high-flow case • Design Pressure: 95,5 barg • Total FOC conduit length to be laid: 2 x 513 Km • Pig Launcher and Receiver Stations: 2 nos • Block Valve Stations: 14 nos in accordance with ASME B31.8, 2012 requirements • Total Province/Town/Village on the Pipeline Route: 6 province / 21 town / 146 village • Total Crossing: 1631 nos • Total Road Crossing: 814 nos • Total River Crossing: 548 nos • HDD River Crossing: 2 nos (655m / 657m) • Total Excavation: 6,6 mio. m3
TUPRAS is the 7th biggest refining company in Europe and 29th biggest refining company in World with 28.1 million ton production capacity and a pioneer company in TURKEY with crude oil supplies, exports of petroleum products if necessary, the production of petroleum products (refinery), storage, transportation, distribution and marketing activities in petroleum industry. Resid Upgrade Project (RUP) has been decided for İzmit Refinery of TUPRAS which is located in Gulf of İzmit, at the center of a consumption hub that accounts for around 40% of Turkish petroleum product consumption. The main purpose of the Resid Upgrade Project (RUP) is to built units that process the low value of fuel oil and convert it to valuable products. With completion of the Resid Upgrade Project, Owner TUPRAS will process 4.2 million ton high sulfur fuel oil and produce 3.5 million ton valuable high quality white products (diesel / jet fuel, gasoline and LPG) in Euro-V standarts, 690.000 ton petroleum coke and 86.000 ton sulfur. Shell GSI, Foster Wheeler USA, UOP and Technip are the technology licensors for the project. Tecnicas Reunidas, an international general contractor in engineering and construction in the oil and gas sector, enter a contract with TUPRAS as a main contractor for Resid Upgrade Project (RUP). The plant consists of following process sections, • Coker Unit. • Integrated Unicracking Process Unit. • Vacuum Unit. • Hydrogen Unit. • Sulphur Recovery Unit. • Amine Regeneration Unit. • Sour Water Stripping Unit. • Substation. • Utilities. The main works and the relevant quantities, Excavation: 53.046 m3 Backfilling: 469.964 m3 Piling: 21.283 m Reinforced Concrete: 124.757 m3 Structural Steel Fabrication and Erection: 25.078 t Equipment Erection: 28.546 t Piping Fabrication and Erection: 16.049 t Cable Tray Erection: 320.243 m Cable Laying: 3.950.089 m Fireproofing: 207.747 m2