Duy Nguyen

Automotive engineer || Mechanical Design Engineer

Ho Chi Minh City, Vietnam

About

As a driven and results-oriented mechanical engineer, I bring over three years of comprehensive experience in structural design and analysis. My career journey spans diverse industries, including marine and automotive engineering, equipping me with a versatile skill set to tackle complex challenges. My expertise lies in steel, composite, and thermoplastics engineering, where I combine a strong technical foundation with a practical approach to create reliable and efficient designs. I take pride in contributing innovative solutions that not only meet but exceed project expectations. As a collaborative team member, I thrive in cross-functional environments, promoting seamless cooperation and fostering success through effective communication. My passion for engineering lies in creating designs that are not only safe and efficient but also impactful and aligned with the core principles of the organizations I serve.

Experience

  • New Product Development Engineer at Milwaukee Tool Vietnam
    Jan 2025 - Jan 2026 · 1 yr 1 mo

    ⭐ Partnered with global R&D teams in the US and PRC to drive innovation in Metal Working, Plumbing, and Electrical product development. ⭐ Led research initiatives from concept generation through prototyping, engineering builds, qualification, and transition to mass production. ⭐ Applied advanced problem-solving methodologies (Root Cause Analysis, 5 Whys, 4Ms, Fishbone diagrams, DRBFM) to investigate and resolve mechanical design challenges. ⭐ Designed and validated engineering solutions using GD&T drawings (ASME Y14.5), tolerance stack-up analysis, and CpK measurement to ensure manufacturability and reliability. ⭐ Well-versed in material science, including polymers (plastic injection molding), metallurgy and heat treatment, composites, and coatings. ⭐ Utilized DOE and statistical analysis to support the Quality Department with robust validation methods and reliable test results. ⭐ Implemented design optimization principles including Design for Manufacturing (DFM), Design for Assembly (DFA), and risk management tools (Design FMEA, Production FMEA). ⭐ Skilled in balancing cost, schedule, and quality to identify the most optimal project path forward. ⭐ Conducted experimental studies and hand calculations for press fitting, torque, structural integrity, fatigue, and vibration analysis to support design validation. ⭐ Developed and refined test setups, resolved line-down issues, and collaborated with metrology and test labs to maintain project schedules and ensure robust product qualification. ⭐ Effectively communicated technical findings and complex concepts to non-technical audiences through clear reports and presentations. ⭐ Performed tool teardown and applied metrology techniques to generate insights for continuous improvement and next-generation product development. ▶ Projects: 🔥 Metal Working: 7"/9" Cordless Grinder 🔥 Plumbing & Electrical: IPS Pipe Cutter, Electrofusion Processor, Threading Oiler

  • Professional development at Career Break
    May 2024 - Jul 2024 · 3 mos

    During this career break, I pursued an "Engine Repair & Maintenance" course at an automotive trade school to deepen my understanding of engine assembly and enhance hands-on technical skills. ▶ Skills acquired: ⭐ Strengthened knowledge of automotive engine principles, including the assembly, disassembly, maintenance, inspection, and repair of components in a garage setting. ⭐ Gained practical experience in the use of measuring tools. ⭐ Developed logical assessment capabilities for diagnosing engine conditions and determining the necessity for component repair or replacement. ⭐ Adopted a systematic approach to fault identification, planning corrective actions, and executing repair services with precision.

  • Graduate Mechanical Engineer at Baker Hughes
    Sep 2023 - Apr 2024 · 8 mos

    ⭐ Further developed a strong background in steel products & contact mechanics. ⭐ Responsible for creating detail drawings that comply with ASME Y14.5 ⭐ Supported in leading & monitoring the execution of two new component developments for shallow water subsea wellheads along with their dedicated test fixtures , in accordance with API 17D & API 6A, from the conceptual phase up to the release phase. ⭐ Organized meetings, prepared slides and presented designs in multiple engineering reviews (Conceptual Design Review, Material Review, Manufacturing Reviews...). Defined action times & timely resolved each action. ⭐ Worked with cross-functional teams to finalize product development on time. ⭐ Coordinated design verification with FEA specialists to excellently deliver design verification package & design optimization. ⭐ Interpreted & analyzed FEA reports to effectively communicate with stakeholders the design risks, design opportunities and paths for improvements. ▶ Projects: 🔥 13-5/8" VX-styled ring gasket (metal-metal seal). 🔥 Test fixture accommodating internally pressurized/externally pressurized/cyclic separation tests. 🔥 13-5/8" Threaded tieback adapter. 🔥 Test fixture accommodating make-up/break-out/internally pressurized tests.

  • Simulation Engineer - Automotive connectors & components at Bosch Vietnam
    Aug 2021 - May 2023 · 1 yr 10 mos

    ⭐ Experienced in linear & non-linear structural analysis; transient thermal analysis; damage modelling for metal & thermoplastics – Abaqus & Ansys Mechanical. ⭐ Reduced task processing time by 40% by automating FEA with the use of chained scripts – Ansys scripting & Python. ⭐ Offered cost-effective FEA packages catering to customer’s budget. ⭐ Directed the delivery of FEA packages to customers & provided recommendations for design solutions/optimization. ⭐ Investigated and implemented novel analysis methods, documenting technical insights for knowledge sharing across teams. ⭐ Worked with cross-functional teams to deliver work packages on time. ⭐ Strategically planned timelines for concurrent tasks, segmented major assignments into manageable work packages, and monitored their execution to meet deadlines. ⭐ Efficiently resolved technical challenges in collaboration with a global team while adhering to budgetary and timeline requirements. ⭐ Developed task tracking systems on low-code platforms such as Power Automate and SharePoint List to enhance project management. ▶ Projects: 🔥 Automotive connectors: VHC Class 4, VHC Class 5, 46p, 52p, 156p, Modular connector/Moduflex, Kompakt Mini, BMT 0.5, Matrix 1.2, BTC 2.8, HFC. 🔥 Electric vehicle's fast charger inlet. 🔥 Automated simulation workflow. 🔥 Virtual validation. 🔥 8D problem solving (with the aid of simulation) for locking mechanism/retention force issue.

  • Marine Engineer at Corsair Marine
    Jul 2020 - Jun 2021 · 1 yr

    ⭐ Performed FEA for pad-eye, lifting beam & steel frame design verification – SolidWorks FEA ⭐ Supported lead designer with interior fittings, 3D modelling & suggested design ideas – Rhino3D & Grasshopper plugin. ⭐ Supported plant's operation with spreader beam design, frame design for mold support, lamination & technical drawings. ⭐ Facilitated clear communication with plant technicians to ensure alignment between design intent and manufacturing execution. ⭐ Conducted boat stability analyses to ensure safety and compliance. ⭐ Developed solutions to enhance efficiency in automated manufacturing lines. ▶ Projects: 🔥 Seawind 1370 🔥 Seawind 1260 🔥 Seawind 1600 🔥 Seawind 1170