David Lewis

Project Manager @ Syntegon, OSHA 30-Hour

Wilson, North Carolina, United States

About

I’m a maintenance professional and U.S. Marine Corps veteran with over 25 years of experience leading maintenance operations in manufacturing and cGMP-regulated pharmaceutical environments. I specialize in preventive and predictive maintenance, equipment reliability, and compliance with FDA and GMP standards. My background includes both hands-on technical expertise and proven leadership—supervising cross-functional teams, optimizing processes, and ensuring operational excellence in aseptic and sterile production facilities. Known for my dependability, safety focus, and collaborative leadership style, I’m passionate about driving performance, reliability, and continuous improvement in every system I manage.

Experience

  • Project Manager at Syntegon
    Jan 2026 - Present · 6 mos

    Provide project leadership and technical design guidance on assigned projects to Aftermarket customers within the Food or Pharmaceutical Packaging Industry. Prepare financial quotes for customers on Aftermarket projects and manage the project from beginning through final delivery and installation startup.

  • Pfizer (10 yrs 4 mos)
    • Maintenance Supervisor
      Apr 2022 - Dec 2025 · 3 yrs 9 mos

      • Supervised a dedicated team of Maintenance Technicians in a high-stakes Aseptic environment, ensuring strict adherence to GMP compliance. • Played a key role in planning and executing Semi-Annual plant shutdowns, optimizing operational efficiency. • Leveraged extensive experience in Aseptic and Terminally Sterilized environments to enhance maintenance protocols and reduce downtime.

    • Maintenance Planner
      Sep 2020 - Apr 2022 · 1 yr 8 mos

      • Developed comprehensive work packages by assessing work orders and collaborating with personnel, enhancing operational efficiency. • Estimated labor, duration, and material costs, ensuring accurate budgeting for maintenance projects. • Maintained and updated the CMMS system, streamlining job planning and resource allocation.

    • Maintenance Technician IV
      Sep 2015 - Sep 2020 · 5 yrs 1 mo

      • Performed maintenance and repairs on mechanical, electrical, and computerized systems in manufacturing areas. • Developed and implemented preventative maintenance procedures, enhancing equipment performance and minimizing downtime. • Served as a technical resource and lead for fellow technicians, fostering a collaborative work environment. • Contributed to regulatory compliance through meticulous calibration and maintenance practices.

  • Maintenance Technician IV at Hospira
    Apr 2013 - Sep 2015 · 2 yrs 6 mos

    • Performed maintenance and repair on mechanical, electrical, and computerized systems, enhancing operational efficiency. • Developed and implemented preventative maintenance procedures, significantly reducing equipment downtime by 20%. • Served as a technical resource for fellow technicians, fostering a collaborative work environment and knowledge sharing.

  • Maintenance Technician at Bridgestone
    Nov 2010 - Mar 2013 · 2 yrs 5 mos

    • Ensured optimal operation of machinery by executing preventive and emergency maintenance on motors, pneumatics, and electrical systems. • Diagnosed malfunctions using precision measuring instruments, leading to timely repairs and reduced downtime. • Maintained a safe working environment by adhering to safety regulations and protocols. • Enhanced technical knowledge through workshops and networking, contributing to personal and team growth.

  • Maintenance Analyst at Valour LLC
    Aug 2009 - Oct 2010 · 1 yr 3 mos

    • Collected and annotated data on scheduled and unscheduled maintenance for Marine Corps aircraft platforms. • Established rapport with squadron maintenance personnel to ensure accurate data collection. • Provided concise documentation to the Lead Analyst and Project Manager, enhancing communication efficiency. • Contributed to improved maintenance tracking, leading to a reduction in aircraft downtime.