Penang, Malaysia
➢ Lead and manage a group of production supervisors to support from LED bank, SMT, AOI, Testing, Backend assembly until packaging. ➢ Responsibly to meet the weekly / monthly operations deliveries by balancing production across all platforms. ➢ Drive for productivity improvements across the area of responsibility, by improving skill sets, line balancing and removing non-value added steps. ➢ Drive the implementation of Lean throughout the area of responsibility. ➢ Improve on the zero defects culture and procedure compliance. ➢ Develop the Manufacturing Specialist via the MS transformation program. ➢ Lead the initiative for better teamwork between production / product engineering / process engineering / EEG / Supply Chain / Quality. ➢ Drive for standardization of processes and equipment, minimizing capex and improving OEE. ➢ Drive for successful new product release by actively working with Product Development. ➢ Maintain safety standards and security measures consistent with the company policy (accountability for safety standards compliance). ➢ Instill and maintain good housekeeping practices to achieve World Class Manufacturing Standards (good housekeeping, 6S habits).
➢Lead and manage a group of production engineers, supervisors and facilitators from WLCSP, Die Prep, Front Of Line, Middle Of Line and End Of Line Assembly operation and Packing. ➢Plan, organize and effectively deploy resources to meet manufacturing objectives with a quality mind-set. Labor utilization, manning ratio, productivity improvement etc. ➢Daily execution to meet the commit output and hitting 100% capacity utilization. Execute cycle time to meet 1.3x theoretical cycle time. ➢Assist with development of NPI build and execution plan. Involvement in layout planning, capacity commit, resources planning and training, cycle time commit, project timeline and automation for error free concept. ➢Ensure quality issues are addressed in a timely manner using quality tool like why-why analyses and fish-bone diagram. ➢Maintains a safe working environment and a strong customer focus. ➢Models optimum leadership competencies to inspire an energized, empowered and accountable team. ➢Plan and execute for AOP. Eg, labor saving, OT control, IDM control etc. Successfully meeting DL productivity improvement through automation and manning ratio improvement. ➢Involved in department 1-pager and Key Performance Index discussion. ➢Involved in report automation and Integrated Management System like Material Management Control & Process Control System to prevent error and human dependency. ➢Drive for continuous improvement to ensure the effectiveness and efficiency of production through Kaizen and SGA.
➢ Supervise and assuring good discipline for a group of work flow coaches, assemblers and technicians. ➢ Maintain a good 5S working environment. ➢ Monitor the performance of the team. Work with production control to ensure production schedules are accurate and complete. Support process to ensure orders are met according to schedule that is driven by customer requirements. ➢ Monitor the department daily output performance and inventory. ➢ Involved in transition/products transfer from US to Malaysia. Set up new factory, arrange for line set up, FAI running etc. ➢ Coordinate and follow up closely with other support groups to complete the transition on time. ➢ Promote positive employee relations. ➢ Guide the work flow coaches in leading the team implementation of the HOS. ➢ Serve as a communication link between the Operation Manager, other team leaders, leadership team members and other support functions. ➢ Green Belt Certificate and lean knowledge. ➢ Support, train, and coach Leaders, Supervisors, team Leaders and Operators on HOS principles, processes, and tools as defined in the Standard Implementation framework. ➢ Run kaizen events and rapid problem solving exercises and conduct new employee orientation. ➢ Perform Gemba daily and drive for continuous improvement. ➢ Involve in workmanship meeting to drive for quality improvement with poka yoke solution. ➢ Drive for labor utilization and efficiency improvement.
- Supervise & motivate a team of manufacturing operators to meet production output - Maintain line efficiency by ensuring safety, quality & output goals are achieved - Interface with engineering & others supporting groups to resolve production issues - Internal auditor for ISO 14001 and TS 16949. - Make sure that line always in good 5s condition. - Coordinate with others department personnel for line improvement.
- Study line balancing & prepare standard time for line process - Analysis production layout & manpower requirement - Involved in continues improvement projects with specific focus on cycle time reduction and line layout. - SMT knowledge.