Ashwin Vazhayil

Controls Engineer Intern @ Tesla | EE @ Purdue

Buffalo Grove, Illinois, United States

About

Electrical Engineering student at Purdue University with experience in the energy industry. I’m passionate about translating complex engineering concepts into clear, business-driven solutions and building strong client relationships. I thrive in client-facing environments, enjoy solving real-world operational challenges, and am driven to create impact at the intersection of energy, technology, and strategy.

Experience

  • Instrumentation & Controls Engineer at Tesla
    May 2026 - Present · 3 mos

  • Electrical & Controls Project Engineer at Marathon Petroleum Corporation
    Jan 2026 - May 2026 · 5 mos

    • Led electrical and controls scope for a $350K pipeline manifold automation project, coordinating contractors, PLC integration, and safety reviews • Drove approximately $165K/year in operational cost reduction through automation strategy and execution

  • Resident Assistant at Purdue University
    Aug 2023 - Jan 2026 · 2 yrs 6 mos

    • Facilitate conflict resolution and emergency response for the residence hall, strengthening leadership and crisis management skills

  • Electrical & Instrumentation Reliability Engineer at Marathon Petroleum Corporation
    Jan 2025 - May 2025 · 5 mos

    • Directed $250K automation project improving hurricane outfall response, reducing hydrocarbon risks, and minimizing operator intervention during emergencies • Analyzed and validated electrical schematics, switchgear, and terminal infrastructure to ensure compliance with arc flash and corporate electrical safety standards • Supported a 5-year Electrical Preventive Maintenance (EPM) program by conducting field inspections and assessments across substations, MCCs, UPS systems, and distribution equipment, driving improved reliability and risk mitigation

  • Controls Engineer at Marathon Petroleum Corporation
    Jan 2024 - May 2024 · 5 mos

    • Developed PLC logic for butane injection systems, increasing product profits by up to $1.00 per gallon through improved pipeline data retrieval • Implemented PLC logic with VEGA configuration for a temporary contact water system, enabling pump failure prediction and improving operator efficiency • Optimized pump call logic during API 653 maintenance, ensuring uninterrupted product delivery and operational continuity • Conducted site assessments and collaborated with contractors to validate project feasibility and establish realistic timelines