Arend Kusters

Plant Manager at Novelis Casthouse Voerde

Didam, Gelderland, Netherlands

About

Various international management positions in operations, project, quality management and business improvement in the metals and packaging industry.

Experience

  • Plant Manager at Novelis
    Jun 2019 - Present · 7 yrs 1 mo

    Novelis is a global manufacturer of aluminium rolled products, with facilities in North America, Europe and China. Novelis Casthouse in Voerde is supplier of casthouse products for the rolling mills in Germany, Switzerland and Belgium Responsible for all operational activities of the site. The casthouse produces rolling slabs in continuous production, in 4 shifts, with in total 130 employees.

  • Operations Manager / Project Manager at Aleris
    Mar 2017 - May 2019 · 2 yrs 3 mos

    Aleris’s site in Duffel operates one of Europe’s largest rolling mills and is Aleris competence centre for automotive. As operations/project manager responsible for the production and modernisation of the casthouse. The casthouse produces rolling slabs in continuous production, in 4 shifts, with in total 160 employees. • Performance increase in productivity and quality of >20% in first full year • Transformation to "hands free casting", a major step in safety performance • Trained Cultural Transformation Coach

  • Operations Manager at Clondalkin Flexible Packaging, Vaassen
    Mar 2016 - Nov 2016 · 9 mos

    Part of the Clondalkin group, Vaassen Flexible Packaging (VFP) is one of the world’s leading suppliers of capping and packaging foil solutions for the dairy, food and tobacco industries. Responsible for the operational activities; continuous production in 5 shifts, order management, maintenance, process technology and logistics, in total 220 employees. Member of the management team.

  • Manager Business Improvement / Quality Management at TRIMET Aluminium SE
    Aug 2011 - Dec 2015 · 4 yrs 5 mos

    The TRIMET group, privately owned, is the largest producer of aluminium in the European Union. Member of the management team of the location Trimet Aluminium Essen, an integrated aluminium smelter with casting operations, producing 300.000 t/a of aluminium products. Responsible for the operational improvement activities of the group (4 smelters and 5 casthouses) after the rapid growth of TRIMET Aluminium by the acquisitions of the Saint-Jean de Maurienne and Voerde smelters, and the Castelsarrasin casthouse, Initially responsible for quality management, the laboratory for metallurgical and environmental analysis and the LEAN/KAIZEN improvement department with in total 35 qualified employees. • Project manager of the LEAN based TOP2012 cost saving program for the Essen and Hamburg sites: EBIT improvement 7 M€, cashflow improvement 27 M€. • Program manager of the performance improvement program for the German and French smelters, with renowned partners in the field of aluminium smelting, like the University of Auckland. • Project manager for the successful acquisition of the former RioTintoAlcan smelter in Saint-Jean de Maurienne (F) and the Castelsarrasin casthouse (F).

  • Operations Manager / Casthouse manager at Voerde Aluminium GmbH
    Aug 2000 - Jul 2011 · 11 yrs

    Voerde Aluminium GmbH is an integrated smelter formerly owned by Tata Steel/Corus/Hoogovens. Responsible for the operational activities of the business unit Finished Products; casthouse production in 4 shifts, maintenance, logistics & production scheduling, customer support & quality management, dross & scrap recycling. It produces extrusion billets, rolling ingots and foundry alloys, in total 125.000 t/a and has 135 employees. Member of the management team. • Responsible for LEAN implementation, part of the Corus Operational Excellence program: 11.000 t casthouse capacity increase in 2½ years, margin improvement 2 M€ per annum. • Program manager for several cost saving programs in order to survive in a for central European aluminium smelters economically unfriendly environment: e.g. Project_200, cost savings of 200 €/t. • Chairman of the intercompany casthouse process improvement group with the companies Aldel in Delfzijl and ZALCO in Vlissingen. • Project manager for the implementation of casthouse automation: Transition of manual to automated casting with strong impact on the role and competencies of the operators.