Surat, Gujarat, India
Electronic specialization with 17 yrs of experience in tyre industry, Solution Oriented Team Leader Experience in Maintenance Planning & coordination, Project Management Skilled in a multi-cultural environment, Maintenance Management, Project Management, Kaizens, Control & Drives, Machine Automation, Industry 4.0, Manufacturing system Interfaces, Standardisation ( Hardware & Software). My dexterity lies in plant operations, maintenance, TQM, TPM, Projects, Safety, Quality & Lean systems. Demonstrated end to end project Management of brown field & plant Capex projects from design & Engineering, procurement, cost control & Timely execution Passionate towards advanced manufacturing facilities & elevate the industry standards Key Achievements: Productivity Improvement, Energy Conservation, Cost Reduction, process variability reduction, Effective troubleshooting on sporadic & repetitive issues are few successful initiatives during each tenure.
Experienced in Predictive Maintenance and IoT-based reliability solutions, focusing on Torque, Temperature, Vibration, and Current monitoring for data-driven maintenance planning. Responsible for TBR and PCR Building areas (490 MT) with hands-on expertise in Beckhoff, Siemens, and Rockwell automation systems. Strong track record in low-cost in-house innovations, power-saving projects, and continuous improvement (Kaizen) initiatives. Actively driving skill enhancement, technical training programs, and training centre development under the QBM framework to build a capable, future-ready maintenance team.
Handling expansion Projects , looking after reliability improvement of Machines. Involved in scrap reduction projects of Curing and Conveyor system. IPC management, Spare Management, Technical Trainings specially in Beckhoff Twincat 2, Siemens Tia Portal and S120 Drives to Team were key roles. Responsible for Cold prep, Tyre Building, Curing and Final finish area for TBR and PLT area.
Responsible to attend shift breakdowns for Mixing extrusion and calendar.