Abhimanyu Gaykar

Manufacturing Professional with 30+ years of experience in Automotive and Aerospace domain. design and development for Aerospace and Automotive components with tooling and jig-fixture design with 3D Printing prototypes

Pimpri Chinchwad, Maharashtra, India

About

Aerospace and Automotive components design, development and manufacturing experience.Tooling design and development experience. Senior management role experience for big organisations and top management role for medium size organisations . I can manage medium size manufacturing unit with 200+ employees. Vast Cad-Cam design and CNC programming experience for automotive and Aerospace components Very good lean saving and quality management experience with Six Sigma certification. very good experience in die-casting, forging and aerospace component design and development.

Experience

  • Consultant at Jamco America Pune
    Feb 2026 - Present · 6 mos

    Technical consultant for aircraft interior-Lavatory , Galley.

  • Senior Manager Manufacturing Engineering at Collins Aerospace
    Sep 2012 - Apr 2025 · 12 yrs 8 mos

    Commercial aircraft's interior seating products design,development and manufacturing. Methods Engineering support for 5 plants across globe, Reliability Engineering and First Article inspection ( FAI ) support for Aerospace subassembly and components. 5 Axes CNC, Waterjet, Laserjet and sheet metal punching CNc programming support , Pressure and vacuum forming tool design and development support, Jigs and fixtures design and development support for composite parts and assemblies of seating products. Should costing experience with help of aPriori software. Discus sw for FAI and Mastercam sw for sheet metal nesting components with CAM programs for 3&5 axes CNC machines. Prototype building support with 3D printing and machining components, Good knowledge of Aerospace std hardware selection and application with vendors. Reliability testing experience on Test Rigs for Static and Dynamic testing for Seats, Suites and monuments,

  • General Manager Manufacturing at Unpa Engineering - India
    Jun 2010 - Sep 2012 · 2 yrs 4 mos

    As a plant head responsible for handling overall manufacturing plant activities for casting , machining components production deliverable to OEMs. Maintaining customer end quality below 0.5% . Managing @60 HMC, VMC , VTL with conventional machining setup for drilling, roughing etc. Managing 150 skilled and 60 unskilled workforce in unionised environment. Total 120 types of castings and machining components developed for Automotive and Genset industries. Leakage testing , impregnation experience for casting and machined assemblies.

  • Senior Manager Manufacturing Engineering at Endurance Technologies Ltd.
    Aug 2004 - Jul 2010 · 6 yrs

    HPDC, LPDC, GDC Aluminium Alloy Diecasting components design and development experience with state of art toolroom support for 250 to 1400 ton Diecasting production machines with hands on experience for MAGMA simulation software.