Abdul Rehman

Garment Production & Operations Leader | 25+ Years Transforming Factory Performance (Woven & Denim) | Production, Quality & Compliance Systems | Cost Optimization | On-Time Delivery

Karāchi, Sindh, Pakistan

About

I am a Garment Production & Operations Leader with 25+ years of experience in Woven & Denim manufacturing, driving large-scale factory performance across Production, Quality, and Compliance. Over the years, I have consistently transformed underperforming operations into structured, high-efficiency systems focused on profitability, quality excellence, and on-time delivery. My expertise covers full Cut-to-Pack operations, export-oriented manufacturing, and cost-driven factory management in highly competitive environments. Core Strengths: • Strategic production planning & advanced line balancing • Cost optimization & waste control systems • Quality assurance & defect reduction frameworks • Lean manufacturing & productivity improvement • On-time shipment execution & buyer compliance • Team leadership & performance-driven culture I believe sustainable factory success is built on disciplined systems, data-driven decisions, and strong floor-level leadership. My approach is simple: improve efficiency, protect margins, and deliver consistent, reliable results. I am open to senior leadership roles (Production / Operations Head) where I can contribute to operational excellence and scalable growth.

Experience

  • General Manager Production at Al Mustafa fashion apparel Pvt ltd
    Apr 2019 - May 2022 · 3 yrs 2 mos

    Led end-to-end production operations for a large-scale garment manufacturing facility, ensuring efficiency, cost control, quality consistency, and on-time delivery for export markets. Strengthened production systems, improved line efficiency, and reinforced accountability across teams to consistently achieve production targets while maintaining profitability and strict buyer compliance standards. Key Contributions: • Optimized production planning and line balancing to improve output and reduce bottlenecks • Implemented cost control measures, minimizing waste and improving resource utilization • Strengthened quality control systems to reduce defects and ensure consistent standards • Ensured on-time shipment execution through disciplined production tracking • Built and led high-performance production teams with strong accountability culture Skills: Production Management | Line Balancing | Cost Control | Quality Systems | Factory Operations | Team Leadership

  • Senior Quality Assurance Manager at Soorty Enterprises Pvt. Ltd.
    Jul 2016 - Mar 2019 · 2 yrs 9 mos

    Led end-to-end quality control operations across production, ensuring full compliance with company standards and stringent buyer requirements for both domestic and export markets. Directed quality teams and worked closely with production to implement robust inline and final inspection systems, significantly improving right-first-time performance and reducing defects. Strengthened quality systems through structured documentation, process control, and continuous improvement initiatives, enhancing traceability, accountability, and operational efficiency. Played a key role in cost optimization and consistent on-time delivery by minimizing rework and maintaining high-quality standards.

  • Dupty General Manager Quality at Artistic Denim Mills Ltd,
    Feb 2014 - Apr 2016 · 2 yrs 3 mos

    As Deputy General Manager – Quality, I led end-to-end quality control operations, ensuring all products consistently met company standards and strict buyer requirements, including export clients. By supervising quality teams and coordinating closely with production, I implemented inline and final inspections, reducing defects and improving right-first-time performance. Through structured documentation, process monitoring, and continuous improvement initiatives, I enhanced traceability, accountability, and operational efficiency, contributing directly to cost savings, consistent product quality, and reliable on-time delivery.

  • Factory Manager at Grace Apparel (Pvt) Ltd
    Aug 2011 - Jan 2015 · 3 yrs 6 mos

    I established a structured quality control system across all production stages, implementing inline and final inspections to ensure strict compliance with company and buyer standards. By leading production and quality teams, I proactively controlled defects in stitching, fabric strength, and garment fitting. Through rigorous process monitoring and daily performance tracking, rejection risks were minimized, and consistent product quality was maintained. Comprehensive documentation and reporting systems were implemented at every stage, enhancing traceability, accountability, and enabling continuous operational improvement. These measures contributed directly to improved efficiency, reduced costs, and reliable on-time delivery for export clients.

  • Senior Quality Manager/technical Advisor at Naveena Exports Limited
    Aug 2005 - Jul 2011 · 6 yrs

    As Senior Quality Manager and Technical Advisor, I led quality assurance systems across all production stages, ensuring strict compliance with company and buyer standards. I supervised inline and final inspections, provided technical guidance to production teams, and resolved quality-related challenges related to stitching, fabric performance, garment construction, and fitting. Through root cause analysis and process control, I minimized defects, reduced rejection risks, and strengthened right-first-time performance. I also implemented structured reporting and documentation systems to ensure traceability, accountability, and continuous improvement. My role combined quality leadership with technical advisory support to improve production efficiency while maintaining high standards.